AGICO: 20+ years & customized solutions
Automatic Control System For Concrete Batching Plant
- Fully automatic
- Based on Windows XP.
- Customization
- visual flowchart
- real-time alerts for operational malfunctions
concrete batch plant control system
The concrete batch plant control system is the core of the concrete batching plant, which controls the storage, batching, weighing, conveying, mixing, unloading, and other steps of materials. It is subdivided into every link of concrete production, and each step cannot be separated from the help of the automatic control system for the concrete batching plant. The AGICO fully automatic control system can help you achieve that integrates production management and process control, with high production efficiency, easy operation, stability, and convenience. It can be applied to precast concrete, ready-mixed concrete, and batching plants combined with them.
Function: Controls storage, weighing, conveying, mixing system
Application: Precast concrete, ready-mix concrete batching plants
As a leading enterprise in the industry for over 20 years, AGICO has rich industry experience and is committed to finding concrete batching plant control system solutions for every customer. We can help you professionally design a fully automatic control system that meets your needs, and of course, we also offer semi-automatic control systems and manual control systems. No matter what your needs are, we can find the most suitable solution for you. AGICO will provide you with an economically efficient, durable, and easy to easy-to-install concrete batching control system. We welcome your inquiries and visits.
The AGICO automatic control system for concrete batching plants is mandatory equipment in all concrete production processes.
Product Atlas of concrete batch plant control system
AGICO's Fully Automatic Control System Functions
| AGICO’s fully automatic control system functions | 1. System simulation testing has been conducted in advance. 2. Cost saving, not only saves labor costs, but also saves the consumption of materials such as cement, and achieves energy saving, environmental protection, and will not emit too much carbon dioxide. 3. Solve the problem of differences in a slump between concrete batches, ensuring a smoother concrete surface and a stronger structure. 4. The storage status of the cement silo, aggregate silo, and concrete silo can be viewed on the running screen. 5. The system page provides a visual flowchart. 6. Automatically adjust humidity based on real-time measurement. 7. We can provide you with comprehensive operational management tools. 8. Equipped with an alarm that can provide real-time alerts for operational malfunctions. 9. The strong electrical part of the AGICO system is self-contained and isolated from the weak electrical part, improving the weak electrical anti-interference ability, simplifying the strong electrical part, and bringing convenience to your maintenance. 10. Improve the production capacity of your batching plant to bring you investment benefits. 11. Compact design, PLC, color touch screen, and all electronic devices of AGICO are included in one desktop cabinet. 12. Our equipment offers the most favorable prices, bringing you high-quality production. |
|---|---|
| In the batching system | 1. Contains hundreds of concrete formulas, which can flexibly produce various types of concrete. 2. It can automatically generate concrete production data and save it to the database. 3. After multiple batch processing, the system can track multiple loads simultaneously. 4. AGICO has developed an intelligent batching algorithm based on the batching system, which can provide better slump and smaller batching deviation. |
| In the mixing system | 1. More precise control of the mixing process to achieve higher efficiency. 2. Improve the quality of concrete and implement an automatic slump control system. 3. Automatically add chilled water. 4. Increased production capacity and improved concrete quality. |
| In the weighing system | 1. You can check the weighing status of the weighing device at any time. 2. AGICO refined weighing device, with shorter weighing time and improved production capacity. 3. Integrated weighing sensor monitor for real-time weighing charts and scale calibration of weighing sensors. |
Of course, in addition to fully automatic control systems, we also have manual control systems. The manual control system is very suitable for customers who do not have high production requirements. The manual system requires you to control the switch for operation.
In manual control systems, we also do a lot of optimization details:
Cement silo valve control, AGICO has designed a gate that can slow down the discharge rate of cement, allowing operators to slowly open and close the gate.
During the aggregate batching process, you can manually control the aggregate flow rate to prevent overloading of the conveyor belt.
The start time of the conveyor belt can be manually set. By manually setting the panel, the conveyor belt can be set to delay the start time.
We can accept customization according to your requirements. Our products are suitable for all types of concrete batching plants, and we can provide you with the most suitable solution. Come and consult us for a quote.
Comparison between fully automatic control system and semi-automatic control system
Similarities
The overall architecture is the same.
The main systems are the same. It mainly consists of a storage system, a conveying system, a weighing system, a mixing system, etc.
The process is also the same. The process from feeding to unloading is the same.
Differences
| Concrete batch plant control system | VS | Semi-automatic control system |
|---|---|---|
| High initial investment cost | Low initial investment cost | |
| No need for operator assistance | Need operator assistance | |
| Easy to operate, fully automatic control | Requires manual intervention, and different processes require control of different buttons. | |
| Suitable for large-scale construction projects | Suitable for small-scale construction projects |
Working Principle of Concrete Batching Control System
By using a computer control system to supervise and control various processes, the first step is to study various parameters in the production process, detect the temperature, humidity, pressure, and other parameters of the concrete, and then perform further analysis and processing to control various operating systems to ensure that the mixing ratio, mixing speed, mixing time, cooling temperature, and other aspects of the concrete are within precise control range.
The AGICO fully automatic control system can also achieve remote monitoring operations, reducing personnel intervention.
Why Choose AGICO
- We can customize the design according to your precise needs. The customer’s requirements are our pursuit. You can rest assured to entrust your requirements to us, and we will design the most suitable solution for you. We are the driving force behind your successful project. Believe in AGICO, believe in our abilities.
- We have nearly 20 years of industry experience. We not only sell automatic control systems for concrete batching plants but also have experience in designing equipment such as cement silos and concrete silos. We also provide a wide range of services, from receiving equipment installation to subsequent maintenance and repair services. Our services can keep your entire work project at the best level and bring you the best benefits.
- If you have any further questions, please feel free to consult us at any time. We have the best service and facilities, and we will become the best partner. Come and consult us now.
