Batching Plant Hopper
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concrete batching plant hopper
The batching plant hopper is a type of conveying equipment used to lift aggregates (such as sand and stone) to the mixer or storage bin. It is usually driven by steel wire rope or chain, and an electric motor drives the lifting mechanism to make the hopper run up and down along the track, achieving material transportation.
- Main function: Convey materials and improve efficiency
- Features: Compact structure, quick installation
- Usage: Various small-scale ready mixed concrete projects
batching plant hopper supplier
In the hopper batching plant, the stability and reliability of the hopper directly affect production efficiency and concrete quality. Therefore, when choosing a batching plant hopper, it is necessary to make a reasonable choice based on factors such as your production scale, conveying distance, material type, and the capabilities of the concrete hopper manufacturer. As a leading manufacturer, AGICO will produce high-quality batching plant hopper equipment. AGICO is always committed to providing customers with high-quality hopper hoists and comprehensive pre-sales, sales, and after-sales services.
- batching plant hopper Price List
| Size | Apply | Price range |
|---|---|---|
| Small lifting hopper | small concrete mixing plants | $1000 ~ $5000 |
| Medium-sized lifting hopper | medium-sized mixing plants | $5000 ~ $15000 |
| Large lifting hopper | large concrete mixing plants | exceed $15000 |
The price is for reference only. Please get in touch with us for the latest quotation.
Advantages of batching plant hopper
Adjustable lifting height
Suitable for different production needs, the lifting height can be adjusted according to the design of the concrete batching plant and is suitable for concrete mixers or batching plant silos of different specifications.
Low cost
Compared to belt conveyors or screw conveyors, the initial investment cost of lifting hoppers is relatively low, making it particularly suitable for concrete batching plant projects with limited budgets.
Multiple materials
It can transport different types of aggregates such as sand, gravel, and mineral materials, with strong adaptability and is not easily limited by the type of material.
Safety
Equipped with limit switches, fall protection, and other safety devices to ensure safe operation, reduce material loss during transportation, and improve utilization.
Lower energy consumption
Compared to belt conveyors, the batching plant hopper usually operates intermittently and only consumes energy during the feeding stage, reducing overall energy consumption.
Compact structure
With a small footprint, the lifting hopper adopts a vertical lifting method, occupying a smaller area than concrete belt conveyors. It is suitable for concrete batch plants with limited space, especially for small and medium-sized concrete batching plants.
main components of a batching plant hopper
Hopper: used to hold aggregates, usually made of wear-resistant steel structure to ensure long-term use without deformation.
Track: used to guide the hopper to move up and down, ensuring a smooth lifting process.
Drive mechanism: usually composed of a motor, reducer, winch, chain or wire rope, etc., providing power to achieve material lifting.
Control system: including electrical control cabinet, sensors, limit switches, etc., to ensure that the lifting hopper operates according to the set program and prevents overload or abnormal operation.
Safety devices: such as fall protection, buffer devices, limit protection, etc., to ensure safe operation.
working principle of concrete batching plant hopper
- The batching plant hopper is located at the unloading position. After loading the aggregate, the driving mechanism is activated to lift the batching plant hopper along the track to the set height.
- After the batching plant hopper reaches the top, it automatically pours the material into the mixer or batching plant silo.
- The hopper returns empty to the bottom, waiting for the next loading.
The following picture shows the layout of the batching plant hopper in the concrete mixing plant.
1 – concrete mixer;
2 – overpass;
3 – aggregate batcher;
4 – skip hopper;
5 – silos;
6 – screw conveyor;
7 – cement batcher;
8 – water batcher;
9 – remote control (not shown);
10 – compressor;
11 – skip drive.
Investment analysis of batching plant hopper
A hopper batching plant is a small stationary concrete batching plant that uses a lifting hopper to lift materials. It has the characteristics of a compact and simple structure and quick installation. Hopper batching plants are commonly used in various small-scale ready-mixed concrete projects, brick production lines, or precast concrete batch plants.
The batching plant hopper is an economically efficient material conveying equipment, and its investment involves equipment costs, installation costs, operation and maintenance costs, and long-term economic benefits.
Assuming a medium-sized concrete batching plant (with a capacity of 90m ³/h) chooses a hopper batching plant with a price of around $12000, the cost situation is as follows:
Cost Category | Unit Price |
Equipment procurement | $12000 |
Installation and Debugging | $3000 |
Operating electricity fee | $3600/year |
Maintenance | $2000/year |
Compared to the continuous operation mode of concrete belt conveyors, the energy consumption of the batching plant hopper is lower, saving about 30% -50% of electricity costs. Compared to manual or belt conveyors, it can reduce labor costs by $5000 to $15000 per year. If you need a more detailed investment solution, please feel free to consult us.
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