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water chiller for concrete batch plant

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batching plant chiller

The water chiller for a concrete batch plant is a kind of equipment used to adjust the temperature during the process of mixing concrete. It is a cooling device specially used to control the water temperature and produce high-quality concrete. In concrete batching plants, water chillers play a crucial role. By maintaining the temperature of the water, the solidification time of the concrete is slowed down, the quality of the concrete is improved, and the efficiency of the concrete batching machine is also enhanced.

Because concrete batching plants often face various difficulties due to temperature changes, which can damage the quality of concrete, it is essential to design water chillers to assist in the mixing and output of concrete.

FUNCTION: Used to adjust the concrete temperature during mixing

APPLICATION: concrete batching plants

concrete water chillers

AGICO specializes in designing and researching water chiller systems. By studying how to efficiently produce concrete at a stable temperature, AGICO batching plant chillers have become the preferred choice in the industry. AGICO batching plant chillers are specifically manufactured for concrete production in extreme environments, our evaporative condenser is made of hot-dip galvanized coils and installed inside the concrete water chiller container.

Regarding batching plants, we can provide stationary, portable, and other types of batch plants. We also offer a wide range of services, from receiving equipment installation to subsequent maintenance and repair services. If you have special needs, we can customize them for you. We have the most favorable prices, the most comprehensive services, and the most advanced equipment. Come and consult us now.

Product Atlas of water chiller

Characteristics of Batching Plant Chiller

Accurately control the temperature

Concrete water chillers can continuously supply cooling to concrete. The double-circuit operation ensures normal operation at all times.

Save energy

AGICO water chiller saves energy consumption, it can save you energy costs.

Durable

Our equipment is made of advanced materials such as galvanized steel, which has a long service life.

Customization

We can customize parameters according to your specific needs to meet your construction requirements.

use all types of water

Can use all types of water (city water, well water, quarry water, etc.) without the need for expensive filtration.

PLC-based fully automatic device

PLC-based fully automatic device for data login and remote operation of facilities.

Equipped with large ice water storage components and powerful water pumps.

It has a high condensation area and low to medium frequency and can use pressure-controlled axial fans to increase the flow rate and reduce noise.

Functional testing has been completed.

It has dust-resistant and weather-resistant properties, with a protection level of IP 55 and IP 65.

Types of Concrete Water Chillers

Water-cooled concrete water chillers

It is the most widely applicable type, mainly using cooling water to alleviate the temperature of concrete.

Air-cooled water chillers

This type is mainly used for central coolers, which suck in cold air from nearby to cool concrete.

Portable batching plant chillers

This is suitable for small concrete batching plants, can be carried around, is easy to move, occupies a small area, and is cheaper than the above two types.

Working Principle of Batching Plant Chiller

The batching plant chiller contains a refrigeration system that can regulate the water temperature and dissipate the heat generated during the batching process. During the mixing process, the mixed water generates heat. After entering the refrigeration system, it will absorb the cold air from the refrigerator through a heat exchange device, reducing the temperature of the mixed water. During the batching process, the mixed water is cooled and introduced into the concrete mixture to prevent temperature rise. The batching plant chiller stabilizes the temperature environment during this process, ensuring the performance of the concrete, prolonging the solidification time, and improving the workability of the concrete.

The AGICO cooling device can achieve continuous operation in terms of work efficiency, providing a consistent and stable cooling environment for the operation of concrete. AGICO’s equipment can bring you high-quality concrete and long-term investment benefits.

Application of Batching Plant Chiller

A batching plant chiller is applied to every aspect of concrete manufacturing, from batching, weighing, mixing, transportation, and so on. At the same time, it is also applied in the concrete industry, where batching plant chillers are required in products such as tiles, concrete slabs, and concrete walls.

Size of Water Chiller for Concrete Batch Plant

The size of the water chiller is usually related to the size of your batching plant. If you are using a large stationary concrete batch plant, you will need a high-power concrete water chiller to assist with the work. If you are using a small concrete batching plant with a lower production capacity, only a low-power water chiller is needed. If you don’t know how to choose the size of the batching plant chiller, you can consult AGICO, and we will provide you with professional solutions to find the most suitable cooling device for you.

Parameter of water chiller

Concrete Chiller Technical Specifications
Model Items			AG-80	AG-110	AG-140	AG-160	AG-190	AG-210	AG-250	AG-290	AG-310	AG-340	AG-400	AG-430
Cooling capacity		kcal/h	68800	94600	122980	135020	164260	180600	212420	245100	266600	292400	348300	369800
Cooling capacity		KW	80	110	143	157	191	210	247	285	310	340	405	430
Input power		KW	32.5	43.6	54.7	59.7	73.6	79.6	88.2	101.2	112.8	123.8	145	155
Max Current		A	57	75	95	103	125	135	151	173	191	211	246	263
Power source			3PH～380V/415V/480V～50HZ/60HZ(3PH～200V/220V 50HZ/60HZ)
Refrigerant	Type		R22(R134a/R407c/R404A)
	Charge	kg	21	28	35	42	49	56	63	70	77	84	98	112
	Control	Thermostatic expansion valve
Compressor	Type		Semi-hermetic screw
	Power	KW	30	40	50	55	67	73	82	95	104	115	134	142
	Start mode		Y-△
	Capacity control	%	0-33-66-100		0-25-50-75-100
Evaporator	Type		Shell and tube (SS plate heat exchanger)
	Chilled water	m³/h	13.8	18.9	24.6	27.0	32.8	36.1	42.5	49.0	53.3	58.4	70.0	74.0
	Water pressure	KPa	32	32	35	38	42	42	45	43	43	43	41	43
	Pipe connection	Inch	3″	3″	3″	4″	4″	4″	4″	4″	5″	5″	6″	6″
Condenser	Type		Air cooled type high efficiency finned cooper tube
Fan	Type	m³/h	Big volume & low noise axil fan
	Power	KW	0.42×6	0.6×6	0.78×6	0.78×6	1.1×6	1.1×6	0.78×8	0.78×8	1.1×8	1.1×8	1.1×10	1.1×12
	Air volume	m³/h	30000	40000	50000	60000	70000	80000	90000	100000	110000	116000	145000	165000
Safety protection devices			Inner thermostat for compressor motor, unit overload relay, high and low-pressure switch, freeze protection thermostat, reverse phase protection relay, discharge gas thermostat, flow switch
Dimension	Length	mm	2200	2350	2600	2600	2650	2650	3400	3400	3800	3800	4800	5800
	Width	mm	1150	1350	1500	1500	1900	1900	1700	1700	1900	1900	1900	1900
	Height	mm	1980	2000	2100	2100	2200	2200	2200	2200	2200	2200	2200	2200
Net weight		kg	1100	1300	1600	1900	2200	2350	2550	2800	2850	2950	3200	3550
Running weight		kg	1300	1500	1840	2200	2530	2700	2950	3250	3350	3560	3650	3950
The above specifications are according to the following design conditions: 1, Chilled water inlet/outlet temperature 12℃/7℃. 2, Cooling air inlet/outlet temperature 30℃/38℃. We reserve the right to modify the specifications without further notice.

Concrete Chiller Technical Specifications
Model Items			AG-160	AG-220	AG-285	AG-315	AG-380	AG-420	AG-495	AG-570	AG-620	AG-680	AG-810	AG-860
Cooling capacity		kcal/h	137600	189200	245960	270040	328520	361200	424840	490200	533200	584800	696600	739600
Cooling capacity		KW	160	220	286	314	382	420	494	570	620	680	810	860
Input power		KW	64.7	86.6	106.2	118.8	145	159.2	177.2	207.6	225.6	247.6	290	310.4
Max Current		A	114	149	185	205	250	274	308	358	388	428	500	533
Power Source			3PH～380V/415V/480V～50HZ/60HZ(3PH～200V/220V 50HZ/60HZ)
Refrigerant	Type		R22(R134a/R407c/R404A)
	Charge	kg	21×2	28×2	35×2	42×2	49×2	56×2	63×2	70×2	77×2	84×2	98×2	112×2
	Control		Thermostatic expansion valve
Compressor	Type		Semi-hermetic screw
	Power	KW	30×2	40×2	50×2	55×2	67×2	73×2	82×2	95×2	104×2	115×2	134×2	142×2
	Start mode		Y-△
	Capacity control	%	0-33-66-100		0-25-50-75-100
Evaporator	Type		Shell and tube (SS plate heat exchanger)
	Chilled water	m³/h	27.5	37.8	49.1	54	65.7	72.2	85	98	106.6	117	139.3	147.9
	Water pressure	KPa	32	32	35	38	42	42	45	43	43	43	41	43
	Pipe connection	Inch	4″	4″	4″	5″	6″	6″	6″	6″	8″	8″	8″	10″
Condenser	Type		Air cooled type high efficiency finned cooper tube
Fan	Type	m³/h	Big volume & low noise axil fan
	Power	KW	0.78×6	1.1×6	0.78×8	1.1×8	1.1×10	1.1×12	1.1×12	1.1×16	1.1×16	1.1×16	1.1×20	1.1×24
	Air volume	m³/h	60000	80000	100000	116000	145000	165000	180000	205000	225000	242000	285000	325000
Safety protection devices			Inner thermostat for compressor motor, unit overload relay, high and low-pressure switch, freeze protection thermostat, reverse phase protection relay, discharge gas thermostat, flow switch
Dimension	Length	mm	2600	2650	3400	3800	4800	5800	5800	7800	7800	8000	9800	11600
	Width	mm	1500	1900	1700	1900	1900	1900	2200	2000	2200	2200	2200	2200
	Height	mm	2100	2200	2200	2200	2200	2200	2300	2250	2250	2300	2350	2350
Net weight		kg	2050	2520	2980	3180	3420	3730	3950	4330	4650	4930	5450	5850
Running weight		kg	2360	2870	3420	3690	3780	4180	4380	4650	4920	5360	5830	6530
The above specifications are according to the following design conditions: 1, Chilled water inlet/outlet temperature 12℃/7℃. 2, Cooling air inlet/outlet temperature 30℃/38℃. We reserve the right to modify the specifications without further notice.

Precautions for Using the Concrete Water Chiller

The installation and use of the water chiller need to consider many factors. To ensure the efficiency of your batching plant, AGICO has summarized the following points for your reference.

Fully consider the installation environment. Consider the airflow in the surrounding environment, whether the channels are unobstructed, the actual distance from the batching plant, environmental conditions, and other factors.

Consider electrical installations. Check if the power supports the power of the cooling machine to prevent power overload.

Consider supporting the cooling device. Consider the quality of the device to support the weight of the water chiller.

Consider ensuring that the batching plant chiller has a sufficient water supply at all times. Always check the performance of the water chiller to prevent residue dust from clogging and causing a decrease in its performance.

Consider safety measures. This is the most important point, always post safety warning devices to protect the safety of surrounding workers.

Why Choose AGICO

AGICO concrete batching plant manufacturer has always been rated as the top brand in the industry.

AGICO concrete water chillers are renowned for our customer support and parts supply.

With over 20 years of experience in designing equipment specifically for the concrete industry.

With over 20 years of export experience, our products have been exported to more than 70 countries worldwide.

AGICO water chillers for concrete batch plant are designed specifically for the concrete and other construction industries, always with the highest quality and durability as our mission. We strive to ensure that our customers have the safest and most efficient equipment, and they can always trust our products.