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Belt Type Concrete Batching Plant
CAPACITY: 60m³/h~240m³/h
MODELS: AG-HZS60~HZS240
COST: $100,000 ~ $500,000
AGICO belt concrete batching plant
A belt-type concrete batching plant is an efficient and automated concrete production equipment widely used in large-scale construction projects, infrastructure construction, and the production of precast concrete components. Its main feature is transporting raw materials (such as cement, sand, aggregates, etc.) to the mixer for mixing through a belt conveyor, producing concrete that meets the requirements. AGICO CEMENT belt concrete batching plant is an efficient and automated concrete production equipment. Belt concrete batching plants are widely used in the modern construction industry, especially in large and medium-sized projects such as water conservancy, hydropower, bridges, airports, and port construction with large quantities and long construction periods.
hot-sale models of Belt Type Concrete Batching Plant
| Model | AG-60 |
|---|---|
| Theoretical Productivity (m3/h) | 60 |
| Mixer Model (Mixer Output L) | JS1000 |
| Mixer Power (kW) | 2×18.5 |
| Mixing Cycle Period (s) | 60 |
| Rated Input Volume (Model of Batching Machine L) | 1600 |
| Standard Aggregate Bin Capacity (m3) | 4×7 |
| Category of Aggregate | 4/5 |
| Overall Weight (ton) | ≈40 |
| Installation Power (kW) | ≈110 |
| Model | AG-90 |
|---|---|
| Theoretical Productivity (m3/h) | 90 |
| Mixer Model (Mixer Output L) | JS1500 |
| Mixer Power (kW) | 2×30 |
| Mixing Cycle Period (s) | 60 |
| Rated Input Volume (Model of Batching Machine L) | 2400 |
| Standard Aggregate Bin Capacity (m3) | 4×15 |
| Category of Aggregate | 4/5 |
| Overall Weight (ton) | ≈68 |
| Installation Power (kW) | ≈160 |
| Model | AG-120 |
|---|---|
| Theoretical Productivity (m3/h) | 120 |
| Mixer Model (Mixer Output L) | MAO3000/2000(SICOMA) |
| Mixer Power (kW) | 2×37 |
| Mixing Cycle Period (s) | 65 |
| Rated Input Volume (Model of Batching Machine L) | 3000 |
| Standard Aggregate Bin Capacity (m3) | 4×15 |
| Category of Aggregate | 4/5/6 |
| Overall Weight (ton) | ≈93 |
| Installation Power (kW) | ≈220 |
| Model | AG-180 |
|---|---|
| Theoretical Productivity (m3/h) | 180 |
| Mixer Model (Mixer Output L) | MAO4500/3000(SICOMA) |
| Mixer Power (kW) | 2×55 |
| Mixing Cycle Period (s) | 65 |
| Rated Input Volume (Model of Batching Machine L) | 4500 |
| Standard Aggregate Bin Capacity (m3) | 4×20 |
| Category of Aggregate | 4/5/6 |
| Overall Weight (ton) | ≈101 |
| Installation Power (kW) | ≈290 |
Parameters of belt-type concrete batching plant
| Model | HZS60 | HZS90 | HZS120 | HZS180 | HZS240 |
|---|---|---|---|---|---|
| Theoretical Productivity | 60m³/h | 90m³/h | 120m³/h | 180m³/h | 240m³/h |
| Mixer Model | JS1000 | JS1500 | JS2000 | JS3000 | JS4000 |
| Mixer Discharging | 1000L | 1500L | 2000L | 3000L | 4000L |
| Maximum aggregate particle size | 80/60 mm | 80/60 mm | 80/60 mm | 80/60 mm | 80/60 mm |
| Aggregate Storage | 7m3 x 4 | 15m3 x 4 | 15m3 × 4 | 20m3 x 4 | 20m3 x 4 |
| Aggregate Weighing Capacity | ±2% Separate Weighing | ±2% Separate Weighing | ±2% Separate Weighing | ±2% Separate Weighing | ±2% Separate Weighing |
| Powder Weighing Capacity | 600L±1% | 1000L±1% | 1000L±1% | 2000L±1% | 2000L±1% |
| Water Weighing Capacity | 300L±1% | 500L±1% | 500L±1% | 700L±1% | 1200L±1% |
| Additive Weighing Capacity | 45L±1% | 45L±1% | 45L±1% | 75L × 2±1% | 100L × 2±1% |
| Pneumatic System | Air Compressor W-1.6/10 | Air Compressor V-2.0/10 | Air Compressor V-2.0/10 | Air Compressor V-3.0/10 | Air Compressor V-3.0/10 |
| Screw ConveyorCapacity | Ф21945t/h | Ф27365t/h | Ф27365t/h | Ф32565t/h | Ф325110t/h |
| Powder Silos | 100t Welded Type with Dust Collector | 100t Welded Type with Dust Collector | 200t Welded Type with Dust Collector | 200t Welded Type with Dust Collector | 200t Welded Type with Dust Collector |
| Electric Control System | Full Automatic And Manual | Full Automatic And Manual | Full Automatic And Manual | Full Automatic And Manual | Full Automatic And Manual |
Parameters are for reference only, please consult us for details.
advantages of conveyor belt for batching plant
Compared to traditional skip hoist concrete batching plants, belt-type concrete batching plants have stronger competitiveness in many aspects, especially in today’s era of large-scale, high-efficiency production and increasing environmental requirements. More and more enterprises and projects choose to use belt-type concrete batching plants.
Large loading capacity, stable and reliable operation
Efficient conveying capacity: Belt conveyors can continuously and stably transport various aggregates (such as sand, gravel, etc.), with a large conveying capacity, especially suitable for concrete projects with high demand.
Modular structural design
Reduce transportation costs: Due to the convenience of modular structural design, the equipment transportation process is more efficient, especially suitable for large projects or construction sites far away from the main supply market, reducing the overall cost of transportation and installation.
Accurate material sorting and weighing system
Strictly control the proportion of materials: The belt concrete batching plant is equipped with a precise material weighing system (including aggregates, powders, water, additives, etc.) to ensure that the proportion of various materials strictly meets the predetermined formula requirements.
Low consumption, reducing production costs
High efficiency and low energy consumption: Belt conveyors have high transmission efficiency, which can reduce energy consumption and thus lower electricity and equipment maintenance costs.
Equipped with a dust collector to reduce dust pollution
Reduce environmental pollution: Through effective dust control, the impact on the surrounding environment is reduced, which meets the requirements of green and environmentally friendly buildings.
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PERFECT SOLUTION FOR belt-type concrete batching plant
Investment analysis of belt-type concrete batching plant
(1) Equipment procurement cost
The core equipment of a belt-type concrete batching plant mainly includes a mixer, belt conveyors, raw material storage bins, weighing systems, and control systems.
(2) Construction and installation costs
This includes site preparation, infrastructure construction, and equipment installation and commissioning, with specific costs varying depending on factors such as the geographical location of the site and civil engineering requirements. Secondly, ancillary facilities such as office buildings and maintenance workshops are also constructed.
| Equipment Procurement Cost | Mixing System | $30,000 – $100,000 |
|---|---|---|
| Belt Conveyor System | $10,000 – $50,000 | |
| Storage Bin And Batching System | $20,000 – $50,000 | |
| Weighing System | $5,000 – $20,000 | |
| Control System (PLC Automation Control) | $15,000 – $40,000 | |
| Procurement Cost | $80,000 – $260,000 | |
Construction And Installation Costs | Infrastructure Construction | $50,000 – $150,000 |
| Auxiliary Facility Construction | $20,000 – $50,000 | |
| Total Initial Investment | Small Size (Annual Production Of 100000 Cubic Meters) | $100,000 – $300,000 |
| Medium-Sized Site (Annual Production Of 500000 Cubic Meters) | $300,000 – $600,000 | |
| Large-Scale Stations (With An Annual Output Of 1 Million Cubic Meters Or More) | $600,000 – $1,200,000 |
2. Operating costs
(1) Energy cost
Belt-type concrete batching plants mostly rely on electrically driven equipment (mixers, belt conveyors, etc.), and the specific values depend on the production scale and local electricity prices.
(2) Raw material cost
Cement, aggregates, and sand are the main raw materials for concrete, depending on production volume and regional market prices.
(3) Labor costs, transportation and logistics costs, maintenance and repair costs.
| Energy Cost | Electricity Cost | $10,000 – $50,000 |
|---|---|---|
| Fuel Cost | $5,000 – $20,000 | |
| Raw Material Cost | Cement, Aggregates, And Sand | $100,000 – $500,000 |
| Labor Costs | Personnel Salary | $30,000 – $100,000 |
| Transportation And Logistics Costs | Concrete Transportation | $30,000 – $80,000 |
| Maintenance And Repair Costs | Equipment Maintenance And Spare Parts | $10,000 – $30,000 |
Total Operating Costs | Small Concrete Mixing Plant | $150,000 – $250,000 |
Medium-Sized Concrete Mixing Plant | $300,000 – $500,000 | |
Large-Scale Concrete Mixing Plant | $500,000 – $800,000 |
3. Return Analysis
(1) Investment payback period
According to the estimation of initial investment and annual net profit, the investment payback period of a belt-type concrete batching plant is generally between 3-5 years.
| Concrete Mixing Plant | Investment Payback Period |
|---|---|
Small Concrete Mixing Plant | 3-5 years |
Medium-Sized Concrete Mixing Plant | 3-4 years |
Large-Scale Concrete Mixing Plant | 2.5-3 years |
(2) Return profit margin
The profit margin of the concrete industry is usually between 10% and 25%. The specific profit margin will be affected by factors such as market fluctuations, raw material prices, transportation costs, and labor costs. You can consult AGICO CEMENT for more accurate profit estimates.
| Concrete Mixing Plant | Expected Annual Net Profit |
|---|---|
Small Concrete Mixing Plant | $50,000 – $300,000 |
Medium-Sized Concrete Mixing Plant | $300,000 – $1,500,000 |
Large-Scale Concrete Mixing Plant | $1,500,000 – $3,500,000 |
Working principle of belt concrete batching plant
The working process of a belt-type concrete batching plant is an efficient and automated production process that ensures concrete’s high quality and production efficiency. The concrete mixing plant consists of a mixing system, storage system, weighing system, conveying system, and control system. The following is a detailed description of the working process of the mixing plant, covering five main steps: feeding, weighing, conveying, mixing, and unloading.
1. Feeding process
Aggregate feeding: Aggregates (such as sand, crushed stone, etc.) are loaded into the batching machine by a loader. The batching machine sends the aggregate into the weighing hopper through a brief pause. Cement is transported by a screw conveyor.
2. Weighing process
In a belt-type concrete batching plant, all incoming materials need to be accurately weighed. The measuring system controls the input amount of each material through weighing sensors to ensure the accuracy and correctness of the formula for each batch of concrete.
3. Material transportation
The weighed aggregates and other materials are transported to the mixing machine through a belt conveyor. Belt conveyors provide continuous and stable material transportation, ensuring production efficiency and uniformity of concrete.
4. Mixing process
In the mixing process of a belt-type concrete mixing plant, all materials that have been accurately measured will enter the central mixer (usually a twin shaft forced mixer).
5. Unloading process
Unloading: After the concrete is mixed, the completed concrete will enter the mixer truck through the discharge port of the mixer and be transported to the construction site.
6. Automatic control system
Throughout the entire production process, the control system will continuously control the mixing plant equipment for production based on the set target output.
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Detailed process of cooperation with AGICO CEMENT
AGICO is committed to providing customers with high-quality concrete mixing plants and comprehensive services, ensuring the smooth progress of every project from design to installation to post support. The following is the detailed process of collaborating with AGICO:
The first step in cooperation is to have in-depth communication with you. AGICO engineers can offer you equipment and solutions that meet your needs by providing information on production capacity, equipment, and budget and time requirements.
After clarifying your needs, AGICO’s engineering team will develop a specific solution based on production capacity planning, equipment selection and layout, and technical specifications. Once the plan is developed, AGICO will provide detailed technical documentation and equipment selection recommendations to you to ensure the rationality and feasibility of the plan.
To increase your trust in AGICO products, the company welcomes you to visit AGICO’s production base. During the visit, you can see the production process of the mixing equipment, including the equipment manufacturing process, production line operation, equipment operation demonstration, and other processes.
After you confirm the plan and visit the site, both parties will enter the contract-signing stage. At this point, AGICO will discuss and confirm the following details with you: price negotiation, delivery date, payment terms and conditions, and after-sales service commitment.
AGICO’s services extend beyond the delivery phase, and the company’s engineering team will continue to provide full support to you to ensure the smooth operation of equipment. After-sales service specifically includes: basic planning and construction support, equipment installation and commissioning, trial operation and performance verification, employee training, continuous technical support, and maintenance. Through these five steps, AGICO ensures that every collaborative project proceeds smoothly, providing you with high-quality and reliable concrete mixing equipment and a comprehensive service system.