AGICO: 20+ Years Of Experience & Customized Solutions
Compact Concrete Batching Plant
- Capacity: 25m ³/h ~ 150m ³/h
- Silo Size: 30 tons to 1000 tons
- Cost: $80,000-$500,000
- AG-YHZS25
- AG-YHZS35
- AG-YHZS50
- AG-YHZS75
- AG-YHZS90
- AG-HZS25
- AG-HZS35
- AG-HZS50
- AG-HZS75
Compact Batching Plant
A compact concrete batching plant is a convenient, small-sized mixing plant. It is particularly suitable for projects with a small production scale or a desire for a small footprint and is designed for mixing plants that produce relatively less concrete per batch. AGICO compact batching plant combines space utilization with high production capacity, making our compact concrete batching plants the preferred choice for many construction projects.
- Price List of Compact Concrete Batching Plants
AGICO’s compact concrete batching plant is very suitable for small and medium-sized production, and we can provide space-saving and cost-effective solutions for enterprises with limited space or budget.
| Best Products | Production Capacity | EXW Price |
|---|---|---|
| AG-HZS60 ~ AG-HZS150 | 60 m³/h ~ 150 m³/h | $100,000 ~ $500,000 |
| AG-HZS25 ~ AG-HZS75 | 25 m³/h ~ 75 m³/h | $80,000 ~ $180,000 |
| AG-YHZS25 ~ AG-YHZS75 | 25 m³/h ~ 75 m³/h | $150,000 ~ $500,000 |
The price is for reference only. Please get in touch with us for the latest quotation.
Characteristics of Compact Concrete Batching Plant
Parameter of AGICO Compact Concrete Batch Plant
AGICO compact concrete batching plants are carefully designed to provide various capacities ranging from 20 to 180 cubic meters per hour (m3/h). This broad range allows customers to flexibly choose models that fully meet their project requirements. AGICO can meet your needs for both small and large construction projects.
| Model | AG-HZS20 | AG-HZS25 | AG-HZS30 | AG-HZS45 | AG-HZS60 |
|---|---|---|---|---|---|
| Output capacity | 20 M³/ Hr. | 25 M³/Hr. | 30 M³/Hr. | 45 M³/Hr. | 60 M³/Hr. |
| Plant assembly | The whole assembly on a single chassis | ||||
| Mixer type | Turbo pan type mixer/ twin shaft mixer | ||||
| Main reduction gear | Imported Planetary gearbox | ||||
| Main mixer drive | 20 HP | 25 HP | 30 HP | 40 HP | 50 HP |
| Material storage system | 2 x 2 cross bin feeder | ||||
| Material storage capacity | 14 M³ | 14 M³ | 20 M³ | 25 M³ | 30 M³ |
| Material weighing system | Digital load cell-based weighing system | ||||
| Material feeding system | Through inclined belt conveyor | ||||
| Cement feeding system | Through inclined screw conveyor | ||||
| Water weighing system | Digital load cell based weighing of water in a separate tank | ||||
| Admixture dozing system | Digital load cell-based auto admixture dozing system | ||||
| Control panel | Fully automatic PLC-based control panel | ||||
| Control cabin | Provided | ||||
| Concrete discharge height | 4.2 meters from ground level | ||||
| Total connected power | 48 HP | 53 HP | 63 HP | 77 HP | 98 HP |
| Suggested DG set | 62 KVA | 62 KVA | 82 KVA | 100 KVA | 125 KVA |
| Model | AG-HZS100 | AG-HZS120 | AG-HZS140 | AG-HZS180 |
|---|---|---|---|---|
| Production capacity | 100-110 m³/h | 120-130 m³/h | 140 m³/h | 180 m³/h |
| Conveyor belt capacity | 3300 kg | 5000 kg | 8800 kg | 11000 kg |
| Mixer capacity | 2000/3000 L | 3000/4500 L | 4000/6000 L | 5000/7500 L |
| Cement weighing | 900 kg | 1750 kg | 2000 kg | 2500 kg |
| Additive weighing | 1×40 kg
| 1×40 kg | 2×50 kg | 2×50 kg |
| Control cabin | Included | |||
| Compressor | Included | |||
| Aggregate bunker | 4 x 20 m³
| 4 x 20 m³ | 4 x 30 m³ | 4 x35 m³ |
| Loading method | Conveyor belt type or Bucket type | Conveyor belt type or Bucket type | Conveyor belt type | Conveyor belt type |
| Mixer type | Twin shaft | |||
| Water weighing | 700 L | 1000 L | 1000 L | 1250 L
|
| Control systems | Siemens or ABB | |||
| Screw diameter | Ø 273 mm
| Ø 323 mm | ||
AGICO offers a range of optional accessories to customize your mobile concrete mixing plant, providing excellent solutions for your specific application needs. The available optional attachments include:
- The silo size ranges from 30 tons to 1000 tons
- Prefabricated base for installing silos, suitable for mobile and remote applications
- Additional additives
- Automatic mixer cleaning and rinsing system
- Provide comprehensive winter protection for the factory, including heating systems for aggregates, water, and mixers
- Replace automatic control systems
- Additional weighing hopper suitable for warm climates.
Advantages of AGICO Compact Concrete Batching Plant
1. Low-cost consumption
The modular structure of the compact batching plants we designed reduces the workload of cranes and related labor costs. AGICO compact concrete batch plant requires less investment in equipment, infrastructure, and maintenance, making it an economically efficient first choice for small projects.
(1) Inland and sea transportation, only 1 or 2 containers are needed for easy and economical transportation, and large tonnage cranes are not required for installation.
(2) AGICO compact concrete mixing plant is easy to install and can be completed in just two days, without the need for operator guidance, reducing labor costs. It is the most suitable type of economical equipment for you.
2. High production capacity
Although our AGICO compact batching plants have a small footprint and require less engineering, our AGICO concrete batching plants can also achieve a production capacity of 120 cubic meters per hour. A single weighing and conveyor belt can shorten the cycle time and increase production.
3. Fully automatic control system
The compact concrete batching plant is equipped with a fully automatic control system, which can achieve precise and efficient operation. The AGICO control system can handle various functions such as weighing materials, mixing, and unloading.
4. Professional and multi-faceted design
(1) A sturdy and stable structure made of square and rectangular tubes, with longer durability and corrosion resistance.
(2) MPCB ensures the safety of all electric motors.
(3) Each motor is equipped with a cover to prevent dust and water damage.
(4) All cylinders are equipped with quick exhaust valves to maintain the accuracy of the weighing system.
5. Multifunctionality
Our AGICO compact concrete batching plant, although small in size, can produce various types of concrete, including ordinary concrete, reinforced concrete, and special concrete. They can also be equipped with other features such as cement silos, aggregate storage tanks, and admixture dispensers to enhance their functionality.
Components of Compact Concrete Batch Plant
AGICO’s compact concrete batching plant has the same system as a stationary concrete batch plant, such as a mixing system, weighing system, conveying system, storage system, and control system.
| Mixing System | Concrete pan mixer | |
|---|---|---|
| Planetary concrete mixer | ||
| Single shaft mixer | ||
| Twin shaft mixer | ||
| Cone mixers | ||
| Tilting drum concrete mixer | ||
| Weighing System | Heavy duty engine | During normal operation, heavy-duty engines can effectively reduce vibrations generated during loading, belt operation, and mixing processes. The effect of reducing vibration can not only improve accuracy but also increase weighing speed, thereby helping to enhance the performance of the weighing system. |
| Independent weighing hopper | In all AGICO concrete batching plants, the weighing hoppers for cement, water, additives, and other materials are separated from the mixer frame and installed on separate chassis to minimize vibration. | |
| Design of multiple weighing sensors | Equipped with two weighing sensors to optimize load distribution and maximize weighing accuracy. On the other hand, directional connectors allow for free movement and prevent the load cell and other connections from malfunctioning. | |
| Conveying System | Hopper elevator | The hopper elevator option is typically used for small and medium-sized projects. It is cost-effective and occupies less space. |
| Belt conveyor | The belt conveyor feeding option is used for large-scale projects. It can handle larger aggregate sizes and ensure more continuous concrete flow. | |
| Double rope bucket lifting system | All AGICO hopper lifting systems use two independent ropes and flexible connections to the hopper. This application can extend the service life of ropes, reduce the risk of failure, and provide additional safety protection for workers. | |
| Safety system of skip hoist | All AGICO hopper lifting systems are equipped with a rope tension control mechanism. If the tension of the rope is insufficient or one of the ropes breaks, the switch will trigger an alarm. This mechanism can prevent the hopper from falling, making the overall operation safer. | |
Independent aggregate discharge door | Each compartment of the aggregate bin at the AGICO concrete mixing plant is equipped with two pneumatic-controlled discharge doors. This ensures that the aggregate is quickly loaded onto the weighing belt and accurately measured to achieve maximum accuracy. | |
| Storage System | Aggregate bin | AGICO produces aggregate bins in both circular and square shapes. Square silos optimize space utilization, while the coverage of square structures is much simpler. Our aggregate bins capacity typically ranges from 10.00 tons to 50.00 tons. We can also provide larger aggregate bins, up to a maximum of 100.00 tons. |
| Cement Silo | AGICO customized cement silos. We can design enclosures with capacities ranging from 100 tons to 600 tons or even larger, accommodating up to 8 compartments. | |
| Control System | Computerized Fully Automatic Control System | The AGICO control system adopts a visual and intuitive system, with a reliable and easy-to-use touchscreen interface and PLC-based logic, which can avoid the defects of Windows-based systems. This system is an ideal choice for large and medium-sized concrete producers seeking reliable and precise control systems. |
| Relative Products | Wide main chassis | The maintenance platform inside the host box is currently one of the best maintenance platforms on the market. The control cabinet is installed on the chassis, which can quickly solve various faults of the operator. |
| Factory fully pre-wired and tested | There is almost no need for any cable work on-site, as all equipment is pre-wired at the AGICO factory, thus minimizing on-site installation time to the greatest extent possible. All mechanical and electrical components have been tested to prevent any possible malfunctions, ensuring quality and reliability. | |
High-quality components | Our concrete mixing plant only provides high-quality components from globally renowned brands. Ensure the long-term reliable continuous operation of the machine and minimize the possibility of malfunctions. | |
Types of Batching Plant Concrete Mixer
AGICO’s compact concrete batching plant offers a variety of types of mixers, including concrete pan mixers, planetary concrete mixers, single shaft mixers, twin shaft mixers, cone mixers, and tilting drum concrete mixers. These different types of mixers can meet customers’ different concrete requirements, thereby optimizing the overall mixing process.
Suitable for larger projects, these mixers have high capacity and efficiency, and can ensure uniform mixing of concrete by using high-powered motors. Our portable device series can be used with multiple sizes of twin-shaft mixers.
AGICO twin shaft mixers are suitable for larger projects, which have high capacity and efficiency and can ensure uniform mixing of concrete by using high-powered motors. Our multiple sizes of twin-shaft mixers can be used in conjunction with various types of mixing plants.
This type of mixer has very high efficiency and can provide excellent mixing results with minimal time and power consumption, achieving a high mixing degree of concrete.
AGICO single shaft mixer has a very high efficiency, which can provide an excellent mixing effect with minimal time and power consumption, achieving a high mixing degree of concrete.
It can efficiently mix quickly and evenly, making it very suitable for precast concrete and masonry.
AGICO specializes in manufacturing a range of planetary mixers with different capacities and combinations to meet the diverse needs of customers. The planetary mixer plays a crucial role in the manufacturing of concrete products. AGICO has over 20 years of rich experience in mechanical manufacturing. We have the best uniform mixing technology, and our equipment can mix all raw materials such as aggregates or cement evenly and finely in a very short time. By using our planetary mixer, the quality of concrete can be greatly improved, producing better products for customers.
Suitable for small batches of concrete, can effectively mix aggregates, and has a high degree of mixing.
The concrete pan mixer is suitable for small batches of concrete and can effectively mix aggregates with a high degree of mixing. AGICO concrete pan mixer is designed to efficiently mix dry and wet materials. Our entire series of equipment comes with quality assurance.
Cone mixer
These mixers are used for unique types of concrete that require gentle handling of aggregates.
A cone mixer, equipped with a conical mixing container, is used for mixing mixtures of multiple components. AGICO accepts customer customization, and based on the geometric shape of the mixing container, its design can also be drum-shaped, cylindrical, cubic, or tetrahedral.
Double-type drum drive device, equipped with spiral reducer, coupling, TEFC motor, and precision machined small gears. Hardened precision main gear equipped with safety protection device. The wheel hub and spindle are forged and processed using advanced steel hammers. The unique tilting motion makes the loading, stirring, dust removal, and unloading operations cleaner. The mixer mouth falls off from the feeding head and returns to the positive sealing state without overflowing.
The mixers we manufacture are durable and use heavy-duty components, the industry’s largest bucket gear, and an open design to ensure easy access to all moving parts for easy maintenance. Have a quote right now.
Application of Compact Concrete Batch Plant
AGICO’s compact concrete batching plant is very suitable for small and medium-sized production, and we can provide space-saving and cost-effective solutions for enterprises with limited space or budget. As mentioned earlier, the AGICO compact concrete batch plant has the advantages of high space utilization, strong mobility, fast installation, economic efficiency, diverse functions, strong controllability, and environmental protection. It is very suitable for small-scale engineering construction to achieve efficient and economical concrete production in a limited space.
AGICO compact concrete batch plant has the function of promoting environmental sustainability. Our equipment includes water recovery and reuse systems, as well as dust removal systems designed to minimize air pollution. These features help reduce the environmental impact of concrete production, which is a top priority for small-scale projects aimed at prioritizing sustainability.
water conservancy
electricity
highway
port
bridge
airport
large prefabrication plant
commercial concrete plant
Investment Analysis of Compact Concrete Batching Plant
If you want to invest in a compact concrete batching plant, due to its mobility, convenience, easy operation, and small footprint, the investment scale will not be too large. Compact concrete mixing plants have relatively simple configurations, relatively low upfront costs, and low risks. This is a good choice for customers with insufficient budgets or construction projects with relatively small investments and limited space.
Usually, the following points need to be considered:
1. Model equipment
2. Concrete mixing plant costs, such as transportation equipment, substation equipment, experimental equipment, etc.
3. Labor costs, such as workers, logistics, sales personnel, transportation personnel, etc.
4. The cost of land occupation on the construction site, the larger the area required for the installation of purchased equipment, the higher the cost required.
5. Other costs, such as a workshop, office area, commonly used materials, etc.
In addition, one should also consider the local consumption level, and by combining these factors, one can determine the approximate cost they will need to spend.
AGICO - Leading Manufacturer of Concrete batching Plants
AGICO’s compact concrete batch plant has unparalleled performance, versatility, and convenience. The wide capacity range, compact design, and diverse types of mixers make AGICO compact concrete mixing plants the preferred choice for many construction projects. Combined with AGICO’s unwavering commitment to customer satisfaction, you will have a truly unique compact concrete batch plant.
Our Advantages
- High-quality components and materials: We use high-quality materials and components to ensure equipment durability, reliability, and long-lasting performance.
- Advanced control system: provides precise and accurate control over the mixing process, ensuring consistency and high quality of concrete mixtures.
- Easy to operate and maintain: Easy to install and operate, easy to access components for maintenance and repair.
- Low cost of ownership: Low maintenance and repair costs, high efficiency, and low energy consumption.
Our Services
- Expert advice and guidance: Our expert team is always available to assist you in selecting the appropriate concrete mixing plant for your business.
- Customized solutions: We offer customized configurations, layouts, and equipment options to meet your unique production needs.
- Installation and commissioning: Ensure that your concrete mixing plant is set up and running correctly.
- Training and Support: Provide training and support to ensure that your team receives adequate training on operating and maintaining concrete mixing plants.
Contact Us
If you have any further questions or concerns, please contact AGICO immediately to learn more about our concrete mixing plant sales and how we can help you find a suitable mixing plant for your business. AGICO is committed to providing innovative and reliable solutions to meet your needs.
