20+ years experience & customize solutions
hopper Batching Plant
CAPACITY: 25 ~100m³/h
MODELS: AG-HZS25~HZS100
COST: $20,000 ~ $120,000
hopper batching plant supplier
The hopper batching plant uses a lifting hopper to transport concrete and is a stationary concrete batch plant with a capacity of 25-100 m ³/h. It has the characteristics of a compact and simple structure and quick installation. Hopper batching plants are commonly used in various small-scale ready-mixed concrete projects, brick production lines, or precast concrete plants.
| Production Capacity Of hopper batching plant | 25-35m³/h | 40-60m³/h | 60-90m³/h | 100m ³/h and above |
|---|---|---|---|---|
| Price Range | $20,000 – $30,000 | $30,000 – $50,000 | $50,000 – $80,000 | $80,000 – $120,000 |
Why choose hopper batching plant
Easy to operate
It has a small floor area, a simple structure, fast conveying speed, and is easy to operate and maintain.
small production lines
Suitable for production lines with small batch requirements such as ready mixed concrete, or concrete block production.
Flexibility
The plant is highly adaptable and can be flexibly adjusted according to the plan.
Precise batching
The mix proportion strictly complies with the standards, ensuring high-quality concrete with an error controlled within ±2%.
Energy-saving design
The energy consumption is relatively low and the efficiency of energy and material utilization is high.
Low investment cost
The investment cost is lower. It is suitable for projects with limited budgets or for short-term use scenarios.
hot-sale models of hopper batching plant
| Model | HZS25 |
|---|---|
| Max theory productivity(m3/h) | 25 |
| Mixer | JS500 |
| Aggregate storage hopper (m3) | 3× 4 |
| Maximum size of aggregate(mm) | 60/80 |
| Discharge height(m) | 1.7-3.8 |
| Charge height(m) | 2.7 |
| Aggregate measuring accuracy(%) | ±2 |
| Cement measuring accuracy(%) | ±1 |
| Fly ash measuring accuracy(%) | ±1 |
| Water measuring accuracy | ±1 |
| Additive measuring accuracy | ±1 |
| Power of supply (kw) | 50 |
| Water flow-consumption (m3/h) | 6 |
| Area covered (m) LxW | 21.5 X 11.5 |
| Model | HZS35 |
|---|---|
| Max theory productivity(m3/h) | 35 |
| Mixer | JS750 |
| Storage hopper capacity (m3) | 3×5 |
| Maximum size of aggregate(mm) | 60/80 |
| Discharge height (m) | 1.7-3.8 |
| Charge height (m) | 2.9 |
| Aggregate measuring accuracy(%) | ±2 |
| Cement measuring accuracy(%) | ±1 |
| Fly ash measuring accuracy(%) | ±1 |
| Water measuring accuracy(%) | ±1 |
| Additive measuring accuracy(%) | ±1 |
| Power of supply (kw) | 61 |
| Water flow(m3/h) | 9 |
| Area covered (m) LxW | 26 X 10 |
| Model | HZS50 |
|---|---|
| Max theory productivity(m3/h) | 50 |
| Mixer | JS1000 |
| Aggregate storage hopper (m3) | 3×6 |
| Maximum size of aggregate(mm) | 60/80 |
| Discharge height(m) | 1.7-3.8 |
| Charge height(m) | 2.7 |
| Aggregate measuring accuracy(%) | ±2 |
| Cement measuring accuracy(%) | ±1 |
| Fly ash measuring accuracy(%) | ±1 |
| Water measuring accuracy | ±1 |
| Additive measuring accuracy | ±1 |
| Power of supply (kw) | 75 |
| Water flow consumption (m3/h) | 12 |
| Area covered (m) LxW | 29 x 10.5 |
parameter of hopper batching plant
The theoretical production capacity range of AGICO’s hopper batching plant is 25m3/h ~ 75m3/h. The main area of the concrete batching plant is approximately 300 square meters, and the layout can be L-shaped or inline structure.
| Model | HZS25 | HZS35 | HZS50 | HZS75 |
|---|---|---|---|---|
| Capacity | 25m3/h | 35m3/h | 50m3/h | 75m3/h |
| Mixing system | Twin-shaft concrete mixer | |||
| Aggregate feeder | Bucket (Skip hopper) | |||
| Discharging height | 1500-3800mm | 3800mm | 3800mm | |
| After-sale service | Erection & commissioning, operator training | |||
| Warranty | 12 months after erection | |||
| Concrete mixer | JS500 | JS750 | JS1000 | JS1500 |
| Discharging volume | 500L | 750L | 1000L | 1500L |
| Charging volume | 800L | 1200L | 1600L | 2400L |
| Mixing cycle | 72s | 72s | 72s | 72s |
| Max. mixing size | 80/60mm | 80/60mm | 80/60mm | 80/60mm |
| Aggregate batching machine | PLD800 | PLD1200 | PLD1600 | PLD2400 |
| Storage bins quantity | 2 or 3 or 4 sorts | 3 or 4 sorts | 3 or 4 sorts | 3 or 4 sorts |
| Aggregate scale hopper | 800L | 1200L | 1600L | 2400L |
Parameters are for reference only, please consult us for details.
components of hopper batching plant
1 – concrete mixer;
2 – overpass;
3 – aggregate batcher;
4 – skip hopper;
5 – silos;
6 – screw conveyor;
7 – cement batcher;
8 – water batcher;
9 – remote control (not shown);
10 – compressor;
11 – skip drive.
There are twin-shaft mixers, single-shaft mixers, portable concrete mixers, planetary concrete mixers, etc.
Batching different types of aggregates (such as sand, stones, etc.) according to predetermined formulas.
Used to store different types of aggregates, such as cement, sand and water.
Ensuring the accuracy of proportioning, optimization of production processes.
Collect the dust generated during the production process to avoid pollution.
comparison with belt type concrete batching plant
| Distinction | Hopper batching plant | VS | Belt-type concrete batching plant |
|---|---|---|---|
| Mode of transport | Use a skip hoist to lift the aggregate from a low position to above the mixer for transportation | An electric motor drives the belt conveyor and can horizontally or slightly tilt to transport aggregates | |
| Production efficiency | The conveying efficiency of the elevator is relatively low | The overall efficiency is high | |
| Applicable occasions | More suitable for situations with limited space, such as limited construction site space in urban construction projects | More suitable for large-scale concrete production, such as large-scale engineering, infrastructure projects, or commercial concrete supply stations | |
| Construction and maintenance costs | Maintenance and overhaul are relatively simple, have a simple structure, and low low-cost | With high construction costs and high design requirements for the production line, more frequent maintenance may be required | |
| Cover Area | It occupies a small area because the hoist can vertically lift the aggregate | The overall equipment occupies a large area | |
| Flexibility of material conveying methods | Generally only vertical conveying | Can be used for horizontal or slightly inclined conveying, with high flexibility | |
| Price range | $20,000 – $120,000 | $100,000 ~ $1200,000 |
AGICO Successful Cases
Ethiopian Railway Construction Project
Canada Bridge engineering
Huazhong Concrete Construction Site
Concrete Mixing Plant in South Africa
Anhui Construction Project on-site
British Columbia engineering in canada