+86-372-2266616

info@batchingplantsupplier.com

+86 18803729338

AGICO: 20+ years & customized solutions

Modular Concrete Mixing Plant

stationary concrete batch plant

modular concrete batch plant supplier

A modular concrete batching plant is a kind of concrete mixing plant designed in a modular way, which can be installed and disassembled quickly, without the need for a foundation or debugging. It is composed of multiple standardized modules, including the mixing system, aggregate batching system, storage and transportation system, water and admixture supply system, control system, etc. The modular concrete batch plant is widely used in engineering construction, production of commercial concrete and infrastructure construction fields.

The scope of a modular concrete batching plant is 60m3/h ~ 240m3/h. We have stationary concrete batching plant and mobile concrete batch plant. Below is our estimated price list for the specific models.

Best ProductsProduction CapacityEXW Price
AG-HZS60 ~ AG-HZS15060 m³/h ~ 150 m³/h$100,000 ~ $500,000
AG-HZS25 ~ AG-HZS7525 m³/h ~ 75 m³/h$80,000 ~ $180,000
AG-YHZS25 ~ AG-YHZS7525 m³/h ~ 75 m³/h$150,000 ~ $500,000

The price is for reference only. Please get in touch with us for the latest quotation.

Advantages of modular Concrete mixing Plant

Durable and wear-resistant
Unlike other companies' equipment, which is prone to malfunctions, AGICO modular concrete mixing plants are high-quality, have a long lifespan, and are not easily damaged.
Modular design
Each part adopts standardized modules, which are easy to install, disassemble, and transport. The installation cycle on the construction site is short, reducing the preparation time in the early stage.
Efficient production
Equipped with a high-performance twin horizontal shaft mixer, the mixing is uniform and the concrete quality is high. Suitable for various types of concrete, such as ordinary concrete, high-strength concrete, special concrete, etc.
Multiple functions
Different production capacities can be selected according to project requirements, and additional functions can be added, such as an environmental dust removal system, intelligent monitoring system, etc.
Intelligent Control
Equipped with an automatic control system, it can achieve precise proportioning and improve production efficiency.
energy conservation
Equipped with dust removal devices and wastewater recovery systems to reduce environmental pollution.
Strong adaptability
Suitable for different environments and climatic conditions, such as high-altitude and high-temperature areas.
High cost-effectiveness
Low maintenance costs, long lifespan, and low long-term operating costs. High return on investment, suitable for long-term mass production of concrete.

Process Flow of modular concrete mixing plant

concrete mixing plant
cement silo

STEP 1  Remove Materials

Cement, fly ash, and additives are unloaded into their respective storage bins by loading trucks. Remove the cement from the cement silo and the materials from the concrete storage silo. 

wet mix concrete batch plant

STEP 2  Conveying Materials

Transport materials to the weighing system through a screw conveyor.

aggregate batcher

STEP 3  Weighing Materials

After the material is transported to the aggregate batcher by the screw conveyor, it is accurately weighed in the weighing system.

twin shaft concrete mixer

STEP 4  Mix Materials

After weighing all these materials, they are sent to the batching plant concrete mixer by the batch control system. The mixer can be divided into twin shaft mixer, single shaft mixer, planetary concrete mixer, etc. Shown in the figure is the twin shaft mixer.

automatic control system for concrete batching plant

STEP 5  Control Systems

After mixing, open the discharge door and unload the concrete into the tanker truck. A fully automated control system controls the entire process of concrete storage, transportation, weighing, and mixing.

Specification of modular concrete batch plant

We have many types of modular concrete batch plants, including AG-HZS60, AG-HZS90, AG-HZS120, AG-HZS180, and AG-HZS240, etc.

ModelAG-HZS60AG-HZS90AG-HZS120AG-HZS180AG-HZS240
Capacity60m3/h90m3/h120m³/h180m3/h240m3/h
Mixing systemTwin-shaft concrete mixerTwin-shaft concrete mixerTwin-shaft concrete mixerTwin-shaft concrete mixerTwin-shaft concrete mixer
Aggregate feederBelt conveyorBucket (Skip hopper)Belt conveyorBelt conveyorBelt conveyor
Discharging height3900mm3900mm4000mm4000mm4200mm
After-sale serviceErection & commissioning, operator trainingErection & commissioning, operator trainingErection & commissioning, operator trainingErection & commissioning, operator trainingErection & commissioning, operator training
Warranty12 months after erection12 months after erection12 months after erection12 months after erection12 months after erection
Concrete mixerJS1000JS1500JS2000YJS 3000/ SICOMA 3000JS 4000
Mixing cycle≦60s≦60s≦60s≦60s≦60s
Aggregate batching machinePLD1600PLD2400PLD3200PLD4800PLD6400
Weighing systemAggregate, Water, Cement, Fly-ash, AdditiveAggregate, Water, Cement, Fly-ash, AdditiveWater, Cement, fly ash, AdditiveWater, Cement, fly ash, AdditiveWater, Cement, fly ash, Additive
Weighing precision±1%±2%±1% ±1%
Air systemAir compressor, etcAir compressor, gas tank, pneumatic triplet, solenoid valve, air cylinder and pneumatic valve etcAir compressor, etc Air compressor, etc
Control system TypeComputer automatic control module with PLYComputer automatic control module with PLYComputer auto-control module with PLC Computer auto-control module with PLC
ModelAG-YHZS25AG-YHZS35AG-YHZS50AG-YHZS60AG-YHZS75AG-YHZS90AG-YHZS100
Capacity25m³/h35m³/h50m³/h60m³/h75m³/h90m³/h100 m³/h
Unloading height3.8m3.8m3.8m3.8m3.8m3.8m4.1m
Mix masterJS500JS750JS1000JS1000JS1500JS1500JS2000
Total power52kw75kw91kw118kw165kw195kw200kw
Parameters are for reference only, please consult us for details.

Investment Analysis of a modular concrete mixing plant

stationary concrete batching plant
stationary concrete batching plant

The concrete batching plant mainly includes five systems: a mixing system, storage system, conveying system, weighing system, and control system. The cost budget of modular equipment is shown in the table below.

In addition, there are transportation and installation costs, as well as operating costs, mainly including the following:

  1. Labor cost: requires operators, maintenance personnel, and management personnel.
  2. Raw material cost: The purchase cost of materials such as cement, sand and gravel, and the specific price needs to be estimated based on the local market.
  3. Energy consumption: electricity, fuel (cement transportation, aggregate transportation) costs.
  4. Maintenance cost: Regularly replace vulnerable parts such as mixing blades, bearings, conveyor belts, etc.

If you need a one-stop solution expert, please consult AGICO CEMENT.

TypesModelPrice
Small Concrete Batching PlantAG-HZS25/YHZS25$25,000-$40,000
AG-HZS35/YHZS35$25,000-$50,000
AG-HZS50/YHZS50$35,000-$60,000
AG-HZS75/YHZS75$60,000-$100,000
Medium-sized Concrete Batching PlantAG-HZS60YHZS60$70,000-$100,000
AG-HZS90/YHZS90$90,000-$140,000
AG-HZS120/YHZS120$180,000-$250,000
AG-HZS180$250,000-$350,000
Large Concrete Batching PlantAG-HZS240$310,000-$360,000

equipment used in modular concrete batch plant

concrete mixer
cement silo
batching plant silo
aggregate bin
screw conveyor
water chiller
control system
dust control
belt conveyor
batching plant hopper

AGICO Successful Cases

Customers highly support our modular concrete mixing plant.
stationary concrete batch plant

Ethiopian Railway Construction Project

mobile concrete batch plant

Canada Bridge  engineering

concrete batch plant

Huazhong Concrete Construction Site

concrete batch plant

Concrete Mixing Plant in South Africa

skip hoist concrete batch plant

Anhui Construction Project on-site

concrete batch plant concrete mixing station

British Columbia engineering in canada

AGICO
GET IN TOUCH

We are committed to keeping your inbox free from spam. We will only send you relevant and important information.