20+ Years Of Experience & Customized Solutions
Portable Concrete Batch Plant
- Capacity: 25m ³/h ~ 120m ³/h
- Type: belt or hopper feeding
- Mixer Model: JS500~JS2000
- AG-YHZS25
- AG-YHZS35
- AG-YHZS50
- AG-YHZS60
- AG-YHZS75
- AG-YHZS90
- AG-YHZS100
- AG-YHZS120
portable concrete batch plant for sale
A portable concrete batch plant is a machine that directly produces concrete at or near a construction site. The concrete portable batch plant is designed to be movable and is particularly suitable for temporary construction projects or sites. Portable concrete mix plants are easy to install and disassemble, bringing convenience to transportation and improving production efficiency. We can customize a portable concrete mixing plant for you to meet your specifications. Please get in touch with us for more information about our customized machines.
- concrete portable batch plant Economic benefit
The scope of a concrete portable batch plant
is between 25m3/h and 120m3/h. It is suitable for large, medium-sized, and small construction projects.
| Best Products | Production Capacity | EXW Price |
|---|---|---|
| AG-YHZS25 ~YHZS60 | 25 m³/h ~ 60 m³/h | $50,000 ~ $150,000 |
| AG-YHZS60 ~YHZS120 | 60 m³/h ~ 120 m³/h | $150,000 ~ $500,000 |
The price is for reference only. Please get in touch with us for the latest quotation.
Characteristics of portable concrete batch plant
AGICO portable concrete mix plant not only brings more convenience to construction projects but also greatly saves costs, making it the preferred product favored by many customers in the industry.
1. One-time loading and transportation
The factory ships the goods in bulk. If an optional loading point dust collector is purchased, it will be fully connected to the factory silo. From the date of device delivery, two people can easily set up the entire device within one day. Customers usually start producing concrete on the day the equipment arrives at the site.
2. Pre-installation
All components are located in the truss, and the entire plant has been pre-connected with air and water pipes. After manufacturing is completed, each portable concrete batch plant undergoes factory testing, which helps achieve fault-free start-up and operation.
3. Installation, disassembly, and transfer are faster
Higher flexibility, easier disassembly and transfer.
4. Smaller installation space
It can be installed within the project area without the need for large-scale installation.
5. Fully automatic intelligent control system
The entire process of concrete production adopts a fully automatic and computerized PLC control system. Using SCADA-based concrete production software, concrete can be produced according to the concrete formula, and all parameters can be controlled and recorded. AGICO concrete mixer has high weighing accuracy and technical content and can produce high-quality concrete.
6. Self-supplied power
No external power supply required; Computer controlled loading height; Each scale is equipped with a 75-type auxiliary silo and an automatic aggregate feeder connection device; Silo high-level indicator with external lighting.
7. Self-erecting
No longer requiring a crane, thus saving customers a lot of installation costs.
8. Cost savings
As portable concrete mixing plants are closer to the work site, fewer mixers are required, thereby saving fuel, labor, and equipment costs.
9. Quality pre-testing
AGICO factory will conduct a 2-3 day quality control process on our equipment, and our employees are required to complete a detailed operation checklist. This ensures that the equipment received by the end customer can start producing concrete upon arrival.
10. Customizable solutions
Whether you want the highest output, maximum total storage capacity, or a portable concrete mixing plant that can grow with your business, AGICO can meet any of your requirements.
Parameter of portable concrete batch plant
| Items | AG-YHZS25 | AG-YHZS40 | AG-YHZS60 | AG-YHZS90 | AG-YHZS120 | |
|---|---|---|---|---|---|---|
| Aggregate Bin | Volume | 5.5m³*4 | 5.5m³*4 | 11m³*2/5.5m³*4 | 5.5m³*4 | 15m³*4 |
| Motorized Pulley | Power | 11kW | 18.5kW | 37kW | ||
| Aggregate Weighing Sensor | Max.Capacity | 1000kg*4 | 2000kg*4 | |||
| Mixer | Model | JS500 | JS750 | JS1000 | JS1500 | JS2000 |
| Mixer Motor | Power | 18.5kW | 30kW | 22kW*2 | 30kW*2 | 37kW*2 |
| Water Measuring Tank | Volume | 0.2m³ | 0.25m³ | 0.25m³ | 0.6m³ | 1.0m³ |
| Water Weighing Sensor | Max.Capacity | 500kg*3 | 1000kg*3 | |||
| Cement Measuring Bin | Volume | 0.2m³ | 0.5m³ | 0.6m³ | 0.8m³ | 1.2m³ |
| Cement Weighing Sensor | Max.Capacity | 1000kg*3 | ||||
| Air Compressor | Power | 4kW | 7.5kW | 11kW | ||
| Control Room | Dimensions | 1.8m*1.5m*2.3m | 2.3m*2m*2.3m | |||
| Control System | Model | Siemens IPC810 | ||||
| Printer | Style | 24-Bit Pin Printer | ||||
Parameters are for reference only, please consult us for details.
Types of Batching Plant Concrete Mixer
AGICO’s concrete portable batch plant offers a variety of types of mixers, including concrete pan mixers, planetary concrete mixers, single shaft mixers, twin shaft mixers, cone mixers, and tilting drum concrete mixers. These different types of mixers can meet customers’ different concrete requirements, thereby optimizing the overall mixing process.
Suitable for larger projects, these mixers have high capacity and efficiency, and can ensure uniform mixing of concrete by using high-powered motors. Our portable device series can be used with multiple sizes of twin-shaft mixers.
AGICO twin shaft mixers are suitable for larger projects, which have high capacity and efficiency and can ensure uniform mixing of concrete by using high-powered motors. Our multiple sizes of twin-shaft mixers can be used in conjunction with various types of mixing plants.
This type of mixer has very high efficiency and can provide excellent mixing results with minimal time and power consumption, achieving a high mixing degree of concrete.
AGICO single shaft mixer has a very high efficiency, which can provide an excellent mixing effect with minimal time and power consumption, achieving a high mixing degree of concrete.
It can efficiently mix quickly and evenly, making it very suitable for precast concrete and masonry.
AGICO specializes in manufacturing a range of planetary mixers with different capacities and combinations to meet the diverse needs of customers. The planetary mixer plays a crucial role in the manufacturing of concrete products. AGICO has over 20 years of rich experience in mechanical manufacturing. We have the best uniform mixing technology, and our equipment can mix all raw materials such as aggregates or cement evenly and finely in a very short time. By using our planetary mixer, the quality of concrete can be greatly improved, producing better products for customers.
Suitable for small batches of concrete, can effectively mix aggregates, and has a high degree of mixing.
The concrete pan mixer is suitable for small batches of concrete and can effectively mix aggregates with a high degree of mixing. AGICO concrete pan mixer is designed to efficiently mix dry and wet materials. Our entire series of equipment comes with quality assurance.
Cone mixer
These mixers are used for unique types of concrete that require gentle handling of aggregates.
A cone mixer, equipped with a conical mixing container, is used for mixing mixtures of multiple components. AGICO accepts customer customization, and based on the geometric shape of the mixing container, its design can also be drum-shaped, cylindrical, cubic, or tetrahedral.
Double-type drum drive device, equipped with spiral reducer, coupling, TEFC motor, and precision machined small gears. Hardened precision main gear equipped with safety protection device. The wheel hub and spindle are forged and processed using advanced steel hammers. The unique tilting motion makes the loading, stirring, dust removal, and unloading operations cleaner. The mixer mouth falls off from the feeding head and returns to the positive sealing state without overflowing.
The mixers we manufacture are durable and use heavy-duty components, the industry’s largest bucket gear, and an open design to ensure easy access to all moving parts for easy maintenance. Have a quote right now.
Components of Portable Concrete Batch Plant
AGICO’s concrete portable batch plant has the same system as a stationary concrete batch plant, such as a mixing system, weighing system, conveying system, storage system, and control system.
| Mixing System | Concrete pan mixer | |
|---|---|---|
| Planetary concrete mixer | ||
| Single shaft mixer | ||
| Twin shaft mixer | ||
| Cone mixers | ||
| Tilting drum concrete mixer | ||
| Weighing System | Heavy duty mainframe | Our host equipment can reduce vibration and wear, without affecting the loading and transportation process. Reducing vibration can improve weighing accuracy, increase weighing speed, and improve concrete production efficiency. |
| Independent weighing hopper | In all AGICO concrete batch plants, the weighing hoppers for cement, water, additives, and other materials are separated from the mixer frame and installed on separate chassis to minimize vibration. | |
| Design of multiple weighing sensors | The cement and water scales have two weighing sensors to optimize load distribution and maximize accuracy. On the other hand, the directional connector allows for free movement and prevents the load cell and other connections from malfunctioning. | |
| Conveying System | Hopper elevator | The hopper elevator option is typically used for small and medium-sized projects. It is cost-effective and occupies less space. |
| Belt conveyor | The belt conveyor feeding option is used for large-scale projects. It can handle larger aggregate sizes and ensure more continuous concrete flow. | |
| Double rope bucket lifting system | All AGICO hopper lifting systems use two independent ropes and flexible connections to the hopper. This application can extend the service life of ropes, reduce the risk of failure, and provide additional safety protection for workers. | |
| Safety system of skip hoist | All AGICO hopper lifting systems are equipped with a rope tension control mechanism. If the tension of the rope is insufficient or one of the ropes breaks, the switch will trigger an alarm. This mechanism can prevent the hopper from falling, making the overall operation safer. | |
| Independent aggregate discharge door | Each compartment of the aggregate bin at the AGICO concrete mixing plant is equipped with two pneumatic-controlled discharge doors. This ensures that the aggregate is quickly loaded onto the weighing belt and accurately measured to achieve maximum accuracy. | |
| Storage System | Aggregate bin | AGICO produces aggregate bins in both circular and square shapes. Square silos optimize space utilization, while the coverage of square structures is much simpler. Our aggregate bins capacity typically ranges from 10.00 tons to 50.00 tons. We can also provide larger aggregate bins, up to a maximum of 100.00 tons. |
| Cement Silo | AGICO customized cement silos. We can design enclosures with capacities ranging from 100 tons to 600 tons or even larger, accommodating up to 8 compartments. | |
| Control System | Computerized Fully Automatic Control System | The AGICO control system adopts a visual and intuitive system, with a reliable and easy-to-use touchscreen interface and PLC-based logic, which can avoid the defects of Windows based systems. This system is an ideal choice for large and medium-sized concrete producers seeking reliable and precise control systems. |
| Relative Products | Wide main chassis | The maintenance platform inside the host box is currently one of the best maintenance platforms on the market. The control cabinet is installed on the chassis, which can quickly solve various faults of the operator. |
| Factory fully pre-wired and tested | There is almost no need for any cable work on-site, as all equipment is pre-wired at the AGICO factory, thus minimizing on-site installation time to the greatest extent possible. All mechanical and electrical components have been tested to prevent any possible malfunctions, ensuring quality and reliability. | |
| High-quality components | Our concrete mixing plant only provides high-quality components from globally renowned brands. Ensure the long-term reliable continuous operation of the machine and minimize the possibility of malfunctions. | |
Process Flow of portable concrete batch plant
The workflow of a portable concrete mix plant is to evenly mix the raw materials of concrete in precise proportions, produce high-quality concrete, and then transport the final mixture to the construction site through a conveying system.
Add aggregates
Firstly, sand, gravel, and other aggregates are transported to the measuring device through a conveyor belt or hopper device, and then the materials are accurately measured before being fed into the mixer.
Add cement
Send cement, fly ash, and other fillers to the filler measuring device through the conveying system, and add them to the mixer after precise measurement.
Add water and additives
According to the performance requirements of concrete, deliver an appropriate amount of water and additives (such as water reducers and retarders) to the mixer.
Mixing
After the mixing system is started, the rotation of the mixing blades thoroughly mixes the aggregates, cement, water, and additives to form homogeneous concrete.
Transportation and dumping
After mixing is completed, the finished concrete is transported to the construction site by the conveying device.
Cleaning and Maintenance
After each production is completed, the portable concrete batch plant must be cleaned and maintained to ensure its cleanliness and optimal condition, in preparation for subsequent production.
Application of portable concrete batch plant
Before adopting portable concrete mix plants, construction companies would purchase pre-mixed concrete from nearby pre-mixed concrete companies, which not only greatly increased expenses but also prevented timely access to high-quality concrete.
Therefore, AGICO has professionally designed a portable concrete batch plant that not only has a beautiful design, but also a lightweight device that can be placed in smaller areas. We can also customize the appropriate size according to customer needs, making it convenient and easy for you to produce high-quality concrete.
Portable concrete batch plants are typically suitable for the following scenarios:
water conservancy
electricity
highway
port
bridge
airport
large prefabrication plant
commercial concrete plant
Investment Analysis of a portable concrete batch plant
Before making an investment decision, you must research and analyze the local market situation. This includes:
- Understand the policies, regulations, and infrastructure construction plans of the local concrete industry in recent years;
- Estimate the total demand for local concrete.
- Understand the number and scale of existing commodity concrete mixing plants in the local area;
- Assess your funds and consider the various investments made in the early stages and the project’s overall investment return in the later stages.
On the premise of producing high-quality concrete, short-term and long-term benefits should also be considered. For enterprises that want to maintain quality and efficiency while minimizing initial investment, the installation cost of concrete portable batch plants is lower, and these cost savings also extend to energy efficiency, because compared with stationary concrete batching plants, portable concrete mix plants have lower power consumption. This means a reduction in electricity bills, resulting in long-term economic benefits. Customers should choose the AGICO concrete portable batch plant with the highest cost-effectiveness to achieve maximum economic benefits.
In terms of cost estimation, even for the same type of concrete batching plant, the price of portable concrete mixing plants will vary according to customer needs and requirements. The price of concrete portable batch plants ranges from $50,000 to $500,000. Due to differences in customer demands, only one price range can be provided. The actual cost of the portable concrete batch plant can only be calculated after obtaining the customer’s requirements and specifications.
Taking the annual production of 500000 cubic meters of mixing plant as an example：
Firstly, in terms of site construction, a mixing plant with an annual output of 500000 cubic meters requires approximately 15 acres of land, including a production area, storage area, and office area. Taking medium-sized cities as an example, the annual rent per acre is about $424, and the annual rent is about $63592.
In addition to venue rental fees, construction costs also need to be considered, including land leveling, road construction, factory building, etc., which may range from $424000 to $707000.
Secondly, in terms of personnel salaries, a mixing plant with an annual output of 500000 cubic meters requires the employment of approximately 12-15 employees. Taking medium-sized cities as an example, the annual salary ranges from approximately $113000 to $170000.
Finally, there are two AG-YHZS100 production lines for mechanical equipment, costing approximately $170000 to $212000. The purchase of mixing tanks, pump trucks, etc. costs approximately $283000 to $424000.
In addition, there will also be utility bills, maintenance fees, etc., generally ranging from $28300 to $42400.
In summary, opening a mixing plant with an annual output of 500000 cubic meters requires an investment of approximately $1700000 to $2120000. Compared with the used concrete plants, the cost involved is much lower.
AGICO - Leading Manufacturer of Concrete batching Plants
If you are looking for a reliable high-quality concrete production partner, AGICO is your perfect choice.
AGICO has always been committed to manufacturing better machines and innovating ingredient equipment. With decades of patented equipment, innovative technology, industry education, and world-class services, AGICO is committed to making portable concrete batch plants more efficient, environmentally friendly, and technologically advanced. We have over 20 years of experience and a professional service team. We can provide you with comprehensive plant installation, operation, and maintenance training, on-site equipment troubleshooting, and guidance on factory performance optimization. Welcome to call for consultation, we always welcome your visit.
Our Advantages
- High-quality components and materials: We use high-quality materials and components to ensure equipment durability, reliability, and long-lasting performance.
- Advanced control system: provides precise and accurate control over the mixing process, ensuring consistency and high quality of concrete mixtures.
- Easy to operate and maintain: Easy to install and operate, easy to access components for maintenance and repair.
- Low cost of ownership: Low maintenance and repair costs, high efficiency, and low energy consumption.
Our Services
- Expert advice and guidance: Our team is always available to help you select the appropriate concrete mixing plant for your business.
- Customized solutions: We offer customized configurations, layouts, and equipment options to meet your unique production needs.
- Installation and commissioning: Ensure that your concrete mixing plant is set up and running correctly.
- Training and Support: Provide training and support to ensure that your team receives adequate training on operating and maintaining concrete mixing plants.
Contact Us
If you have any further questions or concerns, please contact AGICO immediately to learn more about our concrete mixing plant sales and how we can help you find a suitable mixing plant for your business. AGICO is committed to providing innovative and reliable solutions to meet your needs.
Successful Cases on site
Anhui Construction Project on-site
Canada Bridge engineering
fuzhou highway Construction Site
Concrete Mixing Plant in north Africa
British Columbia engineering in canada
Ethiopian Railway Construction Project