AGICO: 20+ years & customized solutions
Precast Concrete Batch Plant
- Capacity: 25m ³/h ~ 240m ³/h
- Type: belt or hopper feeding
- Cost: $15,000-$300,000
- Warranty period: 12 months
- AG-HZS25
- AG-HZS30
- AG-HZS35
- AG-HZS40
- AG-HZS50
- AG-HZS60
- AG-HZS75
- AG-HZS90
- AG-HZS100
- AG-HZS120
- AG-HZS180
- AG-HZS240
precast concrete factory
Precast concrete batch plants, or PC plants, are structural components made by pouring concrete into reusable molds. They solidify in a controlled environment and are then transported to the construction site for installation. Precast concrete has higher quality functions and a more uniform mixing degree than standard on-site casting. It has significant advantages, including faster production efficiency in construction speed and a more effective reduction of carbon dioxide emissions in terms of environmental sustainability.
- Precast Concrete Batch Plant Price List
The scope of a precast concrete batch plant is between 60m3/h and 240m3/h. It is relatively suitable for small, medium-scale, and large construction projects.
| Best Products | Production Capacity | EXW Price |
|---|---|---|
| AG-HZS60 ~ AG-HZS150 | 60 m³/h ~ 150 m³/h | $100,000 ~ $500,000 |
| AG-HZS25 ~ AG-HZS75 | 25 m³/h ~ 75 m³/h | $80,000 ~ $180,000 |
| AG-YHZS25 ~ AG-YHZS75 | 25 m³/h ~ 75 m³/h | $150,000 ~ $500,000 |
The price is for reference only.
Advantages of precast concrete manufacturing plant
| Ordinary precast concrete plants | VS | AGICO precast concrete plants |
|---|---|---|
| ×The prices are high | √ The factory price brings you a substantial return on investment | |
| ×Install Difficulty | √ Easy and fast installation | |
| ×Consume electricity and financial resources | √ High production efficiency, saving manpower and financial resources | |
| ×Pollute environment | √ Less electricity consumption, saving resources | |
| ×Short lifespan | √ Durable equipment with a long service life, capable of handling any environment |
1. Customers can receive substantial profits
Precast concrete is widely used and has high production efficiency and short construction time, which can greatly shorten the construction time and enable construction projects to be completed quickly. Rapidly built construction projects can reduce investment risks and achieve high returns on investment. Choose AGICO to quickly generate substantial returns on your investment funds.
2. Adapt to all environments
AGICO precast technology can meet the production needs of precast batching plant equipment in any environment, whether it is cold or hot, dry or wet. Our equipment provides safer and more comfortable conditions for your construction.
3. The production line can be gradually expanded
The precast products produced by precast concrete batching plants can start from a production line, and customers can produce any components that meet their construction project needs. If you no longer need them, you can also transfer your precast products to other construction project manufacturers. In short, precast production can gradually expand its own production line and project facilities to increase the production volume of precast concrete.
4. Save costs and protect the environment
Compared with cast-in-place construction methods, AGICO precast concrete batch plants require less raw materials, less water, and fewer workers. Moreover, precast concrete batch plants generate less waste and have much lower carbon dioxide emissions compared to other mixing plants. AGICO is committed to environmental sustainability. The concrete batch plant adopts an efficient water circulation system and dust removal method to minimize pollution and waste to the greatest extent possible.
5. Fully automatic specialized system
AGICO designs a fully automatic control system to ensure that each batch of concrete has high precision and can obtain high-quality concrete.
6. Implement both precast and pre-mixing simultaneously
AGICO has deep research on the differences between precast and pre-mixing, providing customers with multiple options. We combine pre-mixing systems with precast systems, greatly improving production efficiency and adding more functionality to your construction projects.
7. Easy to install quickly and maintain
AGICO precast concrete batch plant equipment can be installed and put into production quickly in a very short period. Our equipment adopts a sturdy design with a long service life, reducing the frequency of frequent maintenance for customers and bringing convenience to your construction projects.
8. Adapt to different scales
AGICO concrete mixing plant can meet any of your needs, whether you are a small-scale development project or other projects.
9. There are multiple types of mixers for you to choose from
We have multiple types of mixers, such as planetary mixers that specialize in producing precast concrete. Our mixers allow for faster and more uniform mixing speeds, making them the best choice for precast concrete. AGICO mixers have become the top choice for customers in the industry.
Parameter of Precast Concrete Plants
| Model | AG-HZS25 | AG-HZS35 | AG-HZS50 | AG-HZS60 | AG-HZS75 | AG-HZS90 | AG-HZS120 | AG-HZS180 |
|---|---|---|---|---|---|---|---|---|
| Theoretical Productivity (m3/h) |
25 |
35 | 50 | 60 | 75 |
90 | 120 | 180 |
| Mixer Power (kW) | 18.5 | 30 | 2×18.5 | 2×18.5 | 2×30 | 2×30 | 2×37 | 2×55 |
| Mixing Cycle Period (s) | 67 | 72 | 72 | 60 | 72 | 60 | 65 | 65 |
| Rated Input Volume (Model of Batching Machine L) | 800 | 1200 | 1600 | 1600 | 2400 | 2400 | 3000 | 4500 |
| Standard Aggregate Bin Capacity (m3) | 3×3 | 3×5 | 3×8 | 4×7 | 3×12 | 4×15 | 4×15 | |
| Category of Aggregate | 2/3 | 2/3/4 | 3/4 | 4/5 | 4/5 | 4/5 | 4/5/6 | |
| Overall Weight (ton) | ≈15 | ≈18 | ≈23 | ≈40 | ≈30 | ≈68 | ≈93 | |
| Installation Power (kW) | ≈65 | ≈75 | ≈100 | ≈110 | ≈140 | ≈160 | ≈220 |
Parameters are for reference only, please consult us for details.
Main Components of precast concrete factory
AGICO’s precast concrete plant has five systems, such as mixing system, weighing system, conveying system, storage system, and control system.
| Mixing System | Concrete pan mixer | |
|---|---|---|
| Planetary concrete mixer | ||
| Single shaft mixer | ||
| Twin shaft mixer | ||
| Cone mixers | ||
| Tilting drum concrete mixer | ||
| Weighing System | Heavy duty mainframe | Heavy-duty engines can minimize the vibration generated during normal operation. Reducing vibration can improve accuracy and increase weighing speed, thereby improving the functionality and efficiency of the entire system. |
| Independent weighing hopper | The weighing hopper is separated from the mixer frame and installed on a separate chassis to reduce vibration and ensure accuracy. | |
| Design of multiple weighing sensors | The cement and water scales have two weighing sensors to optimize load distribution and maximize accuracy. On the other hand, the directional connector allows for free movement and prevents the load cell and other connections from malfunctioning. | |
| Conveying System | Hopper elevator | The hopper elevator option is typically used for small and medium-sized projects. It is cost-effective and occupies less space. |
| Belt conveyor | The belt conveyor feeding option is used for large-scale projects. It can handle larger aggregate sizes and ensure more continuous concrete flow. | |
| Double rope bucket lifting system | All AGICO hopper lifting systems use two independent ropes and flexible connections to the hopper. This application can extend the service life of ropes, reduce the risk of failure, and provide additional safety protection for workers. | |
| Safety system of skip hoist | All AGICO hopper lifting systems are equipped with a rope tension control mechanism. If the tension of the rope is insufficient or one of the ropes breaks, the switch will trigger an alarm. This mechanism can prevent the hopper from falling, making the overall operation safer. | |
Independent aggregate discharge door | Each compartment of the aggregate bin at the AGICO concrete mixing plant is equipped with two pneumatic-controlled discharge doors. This ensures that the aggregate is quickly loaded onto the weighing belt and accurately measured to achieve maximum accuracy. | |
| Storage System | Aggregate bin | AGICO produces aggregate bins in both circular and square shapes. Square silos optimize space utilization, while the coverage of square structures is much simpler. Our aggregate bins capacity typically ranges from 10.00 tons to 50.00 tons. We can also provide larger aggregate bins, up to a maximum of 100.00 tons. |
| Cement Silo | AGICO customized cement silos. We can design enclosures with capacities ranging from 100 tons to 600 tons or even larger, accommodating up to 8 compartments. | |
| Control System | Computerized Fully Automatic Control System | The AGICO control system adopts a visual and intuitive system, with a reliable and easy-to-use touchscreen interface and PLC-based logic, which can avoid the defects of Windows based systems. This system is an ideal choice for large and medium-sized concrete producers seeking reliable and precise control systems. |
| Relative Products | Wide main chassis | The maintenance platform inside the host box is currently one of the best maintenance platforms on the market. The control cabinet is installed on the chassis, which can quickly solve various faults of the operator. |
| Factory fully pre-wired and tested | There is almost no need for any cable work on-site, as all equipment is pre-wired at the AGICO factory, thus minimizing on-site installation time to the greatest extent possible. All mechanical and electrical components have been tested to prevent any possible malfunctions, ensuring quality and reliability. | |
High-quality components | Our concrete mixing plant only provides high-quality components from globally renowned brands. Ensure the long-term reliable continuous operation of the machine and minimize the possibility of malfunctions. | |
Types of Batching Plant Concrete Mixer
Agico’s precast concrete plant offers a variety of types of mixers, including concrete pan mixers, planetary concrete mixers, single shaft mixers, twin shaft mixers, and tilting drum concrete mixers. These different types of mixers can meet customers’ different concrete requirements, thereby optimizing the overall mixing process.
Suitable for larger projects, these mixers have high capacity and efficiency, and can ensure uniform mixing of concrete by using high-powered motors. Our portable device series can be used with multiple sizes of twin-shaft mixers.
AGICO twin shaft mixers are suitable for larger projects, which have high capacity and efficiency and can ensure uniform mixing of concrete by using high-powered motors. Our multiple sizes of twin-shaft mixers can be used in conjunction with various types of mixing plants.
This type of mixer has very high efficiency and can provide excellent mixing results with minimal time and power consumption, achieving a high mixing degree of concrete.
AGICO single shaft mixer has a very high efficiency, which can provide an excellent mixing effect with minimal time and power consumption, achieving a high mixing degree of concrete.
It can efficiently mix quickly and evenly, making it very suitable for precast concrete and masonry.
In precast concrete, especially in colored precast applications, the uniformity of the mixture is an important requirement. Mixing low-slump mixtures is a challenging task, and AGICO planetary mixers can achieve 100% of the mixer capacity. Our equipment also allows for faster mixing to 100% after reaching the common 85%. AGICO planetary stirrers cover almost the capacity range of all common prefabricated molds.
Suitable for small batches of concrete, can effectively mix aggregates, and has a high degree of mixing.
The concrete pan mixer is suitable for small batches of concrete and can effectively mix aggregates with a high degree of mixing. AGICO concrete pan mixer is designed to efficiently mix dry and wet materials. Our entire series of equipment comes with quality assurance.
Cone mixer
These mixers are used for unique types of concrete that require gentle handling of aggregates.
A cone mixer, equipped with a conical mixing container, is used for mixing mixtures of multiple components. AGICO accepts customer customization, and based on the geometric shape of the mixing container, its design can also be drum-shaped, cylindrical, cubic, or tetrahedral.
Double-type drum drive device, equipped with spiral reducer, coupling, TEFC motor, and precision machined small gears. Hardened precision main gear equipped with safety protection device. The wheel hub and spindle are forged and processed using advanced steel hammers. The unique tilting motion makes the loading, stirring, dust removal, and unloading operations cleaner. The mixer mouth falls off from the feeding head and returns to the positive sealing state without overflowing.
The mixers we manufacture are durable and use heavy-duty components, the industry’s largest bucket gear, and an open design to ensure easy access to all moving parts for easy maintenance.
Application of Precast Concrete batch Plant
Producing precast concrete components is an important aspect of the construction industry. These components are crucial for many construction projects, including medium to large buildings, bridges, and roads. Precast concrete is also more suitable for construction projects that require a large amount of concrete and high-quality concrete. For example, water conservancy, electricity, highways, ports, bridges, airports, large precast plants, and commercial concrete plants. According to local construction conditions, requirements, and resources, buildings can be fully precast or partially precast. Precast can be the only building material or used as a composite structure combined with steel or wood.
water conservancy
electricity
highway
port
bridge
airport
large prefabrication plant
commercial concrete plant
Cost of precast concrete manufacturing plant
As one of the top manufacturers in the concrete industry, AGICO can provide you with a cost quote for building precast concrete plants. In terms of cost estimation, even for the same type of batching plant, the price of precast batch plants will vary according to customer needs and requirements. Due to differences in customer demands, only one price range can be provided. The actual cost of the mixing plant can only be calculated after obtaining the customer’s requirements and specifications. Welcome to call us for the latest cost quotation.
Q&A about precast concrete plants
A: What are the advantages of the AGICO precast concrete plant?
Q: Precast concrete allows for the shaping of concrete into the desired shape outside the site and transportation to the construction site. This allows for the production of components before construction begins, thereby saving time on site.
A: What type of mixer is used in precast concrete plants?
Q: To ensure the quality of precast concrete components, it is necessary to use a high-quality concrete mixer, such as a planetary concrete mixer or a twin horizontal shaft mixer. AGICO provides you with different types of concrete mixers. Welcome to your consultation visit.
A: How to transport concrete in a precast batch plant?
Q: The concrete in large concrete precast plants is transported by concrete mixing trucks or hoppers, and cleaning is required after each transportation to ensure the quality of the components.
A: What is the service life of precast concrete?
Q: The degree of wear of concrete will affect its service life. Generally speaking, the service life of concrete is 50 to 100 years. The lower the degree of wear, the longer the service life.
AGICO - Leading concrete batching plant manufacturer
Customized solutions to meet any of your project needs, feel free to tell us your needs and our professional team will answer them for you.
We use a specialized automatic system with precise design to ensure the perfect operation of concrete weighing, conveying, mixing, and other systems.
Our Services
- Expert advice and guidance: Our expert team is always available to assist you in selecting the appropriate concrete mixing plant for your business.
- Customized solutions: We offer customized configurations, layouts, and equipment options to meet your unique production needs.
- Installation and commissioning: Ensure your concrete mixing plant is correctly set up and running.
- Training and Support: Provide training and support to ensure your team receives adequate training on operating and maintaining concrete mixing plants.
Contact Us
If you have any further questions or concerns, please contact AGICO immediately to learn more about our concrete mixing plant sales and how we can help you find a suitable mixing plant for your business. AGICO is committed to providing innovative and reliable solutions to meet your needs.
