20+ Years Of Experience & Customized Solutions
Ready Mix Concrete Batching Plant
- Capacity: 25m ³/h ~ 180m ³/h
- Save Cost: 30-42%
- Cost: $15,000-$300,000
- AG-HZS20
- AG-HZS25
- AG-HZS30
- AG-HZS45
- AG-HZS60
- AG-HZS90
- AG-HZS120
- AG-HZS180
- AG-YHZS25
- AG-YHZS35
- AG-YHZS50
- AG-YHZS75
rmc supplier
Ready-mix concrete batching plants mainly produce high-quality products in large quantities for various building materials and purposes. AGICO can provide equipment and models such as mobile concrete batching plants, stationary concrete batching plants, and compact concrete batching plants based on project scope, construction terrain, and customer preferences. AGICO can also design personalized or customized solutions based on customer needs, allowing you to have dedicated ready-mix concrete plants that suit you.
Advantages of rmc concrete batching plant
Compared with the used concrete plants, new concrete plants have more advantages. AGICO ready mix concrete batching plant has many advantages, as follows:
Save time
Ready mix concrete batching plants do not require on-site mixing of concrete, thus saving time and obtaining higher quality products.
Save costs
Using a ready-mix concrete batching plant can save you money as you don’t have to order large quantities of specific materials to achieve the desired mixing. Ready-mix concrete manufacturing relies less on manpower and mostly uses intelligent automatic control systems, which reduces the possibility of human error and greatly reduces labor costs.
Environmental protection and health
AGICO provides ready-mix concrete recycling solutions for the ready-mix concrete and prefabrication industries. Firstly, we will analyze your company’s recycling goals and expansion potential, and provide cost-effective solutions for each ready-mix concrete producer. AGICO is a leader in the field of environmental protection. Our ready-mix concrete recycling system can recycle your ready-mix concrete waste while helping to manage your factory processes and rainwater. AGICO first customizes installation based on the specific needs of users for recycling ready-mix concrete. This means that customers will not pay more for components they do not need. Whether it’s configuring a specific feeding hopper or designing a system that meets specific requirements, we will meet your special needs.
The production process is strictly controlled
AGICO ready mix concrete batching plant adopts advanced equipment and consistent methods to obtain high-quality concrete. During the manufacturing process, AGICO equipment is strictly controlled for continuous monitoring of material testing, process parameters, and critical practices. The AGICO rmc plant solves the problem of poor control over input materials, ingredients, and mixing methods during on-site concrete mixing.
Increase construction speed
The on-site concrete plant uses a mixer with a production capacity of 4 to 5 cubic meters per hour, while the AGICO rmc plant has a production capacity of 30-60 cubic meters per hour, greatly reducing the required time.
Reduce cement consumption by 10-12%
The use of admixtures and other cementitious materials will help reduce the amount of cement required to manufacture the required grade of concrete, avoiding waste of basic materials.
RMC plant can serve a wide range of areas
Including remote regions, and can carry out large-scale production.
We specialize in designing personalized concrete ready-mix plant solutions to meet the specifications for optimal performance and reliability. This quality and reliability have made AGICO one of the fastest-growing concrete suppliers and earned a reputation for customer trust and preferred brand.
In addition to the above advantages, we also have specialized designs:
- Our equipment has the minimum aggregate loading height
- Specially designed equipment, sturdy structure, and equipped with storage box
- Design a large mixer platform to facilitate customer maintenance and repair
- Equipped with a mixer limit switch to increase equipment safety.
- Not only does it improve productivity through design, but it also implements modular design to flexibly adapt to different layout requirements of customers
- Specially designed for ready-mix concrete producers, contractors, precast component manufacturers, and special applications.
- We can provide multiple specifications and batch sizes of twin shaft mixers and concrete pan mixers.
Types of RMC Batching Plant
There are various types of ready-mix concrete batching plants, most of which are designed for specific locations or situations. Concrete ready-mix plants are generally divided into dry-mix concrete plants, wet-mix concrete batch plants, semi-wet concrete batching plants, and combined concrete mixing plants. Among them, there are two types of wet concrete batching plants: mobile mixing plants and stationary mixing plants.
The following is a specific introduction about types:
1. Dry ready-mix concrete batching plant
This type of ready-mix concrete plant produces a uniform concrete mixture through the mixing action of a mixer truck.
(1) stationary dry ready-mix concrete batching plant
Traditional stationary dry batching plants are usually installed in stationary locations, usually close to the construction site. The production capacity of fixed mixing plants is larger. This type of mixing plant weighs the materials and loads them into the mixer truck, which mixes the concrete mixture on the way to the construction site. AGICO concrete batching plant provides customers professional customization options and designs customized mixing plants that meet their needs. Our manufacturing process is entirely based on your project requirements.
| Model | AG-YHZS25 | AG-YHZS35 | AG-YHZS50 | AG-YHZS75 |
|---|---|---|---|---|
| Capacity | 25m3/h | 35m3/h | 50m3/h | 75m3/h |
| Mixing system | Twin-shaft concrete mixer | |||
| Aggregate feeder | Bucket (Skip hopper) | |||
| Discharging height | 1500-3800mm | 3800mm | 3800mm | |
| After-sale service | Erection & commissioning, operator training | |||
| Warranty | 12 months after erection | |||
| Concrete mixer | JS500 | JS750 | JS1000 | JS1500 |
| Discharging volume | 500L | 750L | 1000L | 1500L |
| Charging volume | 800L | 1200L | 1600L | 2400L |
| Mixing cycle | 72s | 72s | 72s | 72s |
| Max. mixing size | 80/60mm | 80/60mm | 80/60mm | 80/60mm |
| Aggregate batching machine | PLD800 | PLD1200 | PLD1600 | PLD2400 |
| Storage bins quantity | 2 or 3 or 4 sorts | 3 or 4 sorts | 3 or 4 sorts | 3 or 4 sorts |
| Aggregate scale hopper | 800L | 1200L | 1600L | 2400L |
| Feeding height of batching machine | 1850mm-2900mm | |||
Main Selling Points:
- Load point dust removal -6000+CFM, air/fabric ratio 5:1 or lower
- Weighing Water—A Water tank gravity water supply weighing hopper, including liquid level sensors, weighing sensors, and water shut-off valves.
- 36-inch conveyor belt
- Large silos/split silos/auxiliary silos
- Radial stacker crane or automatic conveying system
- Stationary conveyor with swivel head brought back
- Customizable according to requirements
Stationary dry mix batching plants are suitable for most applications, but in some cases, you may prefer mobile dry mix plants for mobile production.
(2) Mobile dry ready mix concrete batching plant
The mobile dry batching plant provides more functions and convenience for the pre-mix concrete batching process. Mobile dry-ready-mix concrete batch plants are mainly installed on trucks or trailers and can produce any type of concrete required for the task.
| Model | AG-HZS25 | AG-HZS60 | AG-HZS90 | AG-HZS120 |
|---|---|---|---|---|
| Theoretical Productivity | 25m³/h | 60m³/h | 90m³/h | 120m³/h |
| Mixer Model | JS500 | JS1000 | JS1500 | JS2000 |
| Mixer Discharging | 500L | 1000L | 1500L | 2000L |
| Maximum aggregate particle size | 80/60 mm | 80/60 mm | 80/60 mm | 80/60 mm |
| Aggregate Storage | 4.5m3 x 3 | 7m3 x 4 | 15m3 x 4 | 15m3 × 4 |
| Aggregate Weighing Capacity | 1500L ±2% | 1.5m3 × 4 ±2% | 1.33m3 × 4 ±2% | 1.5m3 × 4 ±2% |
| Powder Weighing Capacity | 400L ±1% | 600L ±1% | 1000L ±1% | 1000L ±1% |
| Water Weighing Capacity | 200L ±1% | 300L ±1% | 500L ±1% | 500L ±1% |
| Additive Weighing Capacity | 15L ±1% | 45L ±1% | 45L ±1% | 45L ±1% |
| Pneumatic System | Air Compressor W-1.6/10 | Air Compressor W-1.6/10 | Air Compressor V-2.0/10 | Air Compressor V-2.0/10 |
Screw Conveyor Capacity | Ф219 45t/h | Ф219 45t/h | Ф273 65t/h | Ф273 65t/h |
| Powder Silos | 50t Welded Type dust collector | 100t Welded Type dust collector | 100t Welded Type dust collector | 200t Welded Type dust collector |
| Electric Control System | Full Automatic And Manual | Full Automatic And Manual | Full Automatic And Manual | Full Automatic And Manual |
Main Selling Points:
- 185-1200 barrels of cement production capacity
- A single aggregate bin with a capacity of 20, 30, 40 tons or more
- Manual or automatic batching operation
- Load point dust removal -6000+CFM, air/fabric ratio 5:1 or lower
- Weighing Water – Water tank gravity water supply weighing hopper. Including liquid level sensors, weighing sensors, and water shut-off valves.
- Large silos/split silos/auxiliary silos
- 30-ton and 40-ton aggregate bins
- Customizable according to requirements
The mobile dry-ready mix concrete batching plant can be transported to or from the construction site as needed. Even in larger projects, mobile mixing plants can continuously load concrete, thereby achieving continuous concrete flow and improving the mixing quality of concrete.
2. Wet pre-mix concrete batching plant
There are various types of wet batching systems, and wet batching systems are based on factory mixers. This means that different components of the concrete mixture (such as cement, aggregates, and water) are mixed in the system. In addition, if mortar production is required, a wet batching concrete plant is necessary.
3. Semi wet ready mix concrete batching plant
A semi-wet-ready mix concrete batching plant is a process of pre-mixing a mixture of concrete into a slurry and then adding the slurry and aggregates to a truck for pre-mixing. The semi-wet system not only reduces the wear of the central mixing unit but also greatly shortens the batching time and improves production efficiency.
4. Combination ready-mix concrete batching plant
This type of mixing plant combines the advantages of both dry and wet batching plant systems. Most concrete is mixed in dry materials and then combined with the advantages of wet batching plants to produce high-efficiency and high-quality concrete.
AGICO concrete plant provides customized ready-mix concrete (RMC) plants. AGICO concrete mixing plant produces a variety of ready-mix concrete batching plants that can be customized according to your specific needs. Our innovative design and manufacturing strategy make us a price leader while not compromising the quality of ready-mix concrete.
Our customized RMC plant is based on production to order and offers unlimited customization options, allowing you to optimize efficiency without sacrificing quality.
| Model | AG-HZS 20 | AG-HZS 25 | AG-HZS 30 | AG-HZS 45 | AG-HZS 60 |
|---|---|---|---|---|---|
| Output capacity | 20 M³/ Hr. | 25 M³/Hr. | 30 M³/Hr. | 45 M³/Hr. | 60 M³/Hr. |
| Plant assembly | The whole assembly on a single chassis | ||||
| Mixer type | Turbo pan type mixer/ twin shaft mixer | ||||
| Main reduction gear | Imported Planetary gearbox | ||||
| Main mixer drive | 20 HP | 25 HP | 30 HP | 40 HP | 50 HP |
| Material storage system | 2 x 2 cross bin feeder | ||||
| Material storage capacity | 14 M³ | 14 M³ | 20 M³ | 25 M³ | 30 M³ |
| Material weighing system | Digital load cell-based weighing system | ||||
| Material feeding system | Through inclined belt conveyor | ||||
| Cement feeding system | Through inclined screw conveyor | ||||
| Water weighing system | Digital load cell based weighing of water in a separate tank | ||||
| Admixture dozing system | Digital load cell-based auto admixture dozing system | ||||
| Control panel | Fully automatic PLC-based control panel | ||||
| Control cabin | Provided | ||||
| Concrete discharge height | 4.2 meters from ground level | ||||
| Total connected power | 48 HP | 53 HP | 63 HP | 77 HP | 98 HP |
| Suggested DG set | 62 KVA | 62 KVA | 82 KVA | 100 KVA | 125 KVA |
| Model | AG-HZS100 | AG-HZS120 | AG-HZS140 | AG-HZS180 |
|---|---|---|---|---|
| Production capacity | 100-110 m³/h | 120-130 m³/h | 140 m³/h | 180 m³/h |
| Conveyor belt capacity | 3300 kg | 5000 kg | 8800 kg | 11000 kg |
| Mixer capacity | 2000/3000 L | 3000/4500 L | 4000/6000 L | 5000/7500 L |
| Cement weighing | 900 kg | 1750 kg | 2000 kg | 2500 kg |
| Additive weighing | 1×40 kg
| 1×40 kg | 2×50 kg | 2×50 kg |
| Control cabin | Included | |||
| Compressor | Included | |||
| Aggregate bunker | 4 x 20 m³
| 4 x 20 m³ | 4 x 30 m³ | 4 x35 m³ |
| Loading method | Conveyor belt type or Bucket type | Conveyor belt type or Bucket type | Conveyor belt type | Conveyor belt type |
| Mixer type | Twin shaft | |||
| Water weighing | 700 L | 1000 L | 1000 L | 1250 L
|
| Control systems | Siemens or ABB | |||
| Screw diameter | Ø 273 mm
| Ø 323 mm | ||
Parameters are for reference only, please consult us for details.
Application of Ready Mix Concrete Batching Plant
Our concrete ready mix plant is mainly used for various purposes such as concrete roads, canals, reservoirs, windmill foundations, bridges, dams, commercial complexes, and buildings. There are many applications of ready-mix concrete, and in terms of durability, concrete is the best choice for building streets and highways. AGICO concrete ready mix plant has the advantages of high space utilization, strong mobility, fast installation, economic efficiency, diverse functions, strong controllability, environmental protection, etc. It is very suitable for various sizes of engineering construction, achieving efficient and economical concrete production in a limited space.
AGICO concrete ready mix plant has the function of promoting environmental sustainability. Our equipment includes water recovery and reuse systems, as well as dust removal systems designed to minimize air pollution. These functions help reduce the impact of concrete production on the environment.
water conservancy
electricity
highway
port
bridge
airport
large prefabrication plant
commercial concrete plant
Preparation Method of Ready Mix Concrete
There are many ways to make ready mix concrete, basically the following three methods. Customers can choose the most suitable method according to their actual situation.
The first method is low-speed mixing. During transportation, the concrete mixer mixes the mixture at a low speed in the drum. The mixing drum in the mixer can be increased in speed to prepare the mixture in advance.
The second type is mixing in the mixing field. Concrete mixtures can be mixed in the mixing plant and only need to be slowly mixed during transportation to the construction site.
The third method is medium-speed mixing. The concrete mixture can rotate at a medium speed inside the drum during transportation so that it can be completely mixed when it reaches the destination.
Investment Analysis of rmc batching plant
If you want to invest in a concrete ready-mix plant, the concrete mixing plant can not only use the method of ready-mix concrete but also the method of mixing in a central mixing plant. Depending on whether water is added for mixing, it can be divided into batching plants dry mix and batching plants wet mix. As you can see, concrete can be mixed in various ways. The concrete mixing method you use also affects your investment cost.
In addition, the investment in a ready-mix concrete plant usually needs to consider the following points: 1. Model equipment. 2. Mixing plant costs, such as transportation equipment, substation equipment, experimental equipment, etc. 3. Labor costs, such as workers, logistics, sales personnel, transportation personnel, etc. 4. The cost of land occupation on the construction site, the larger the area required for the installation of purchased equipment, the higher the cost required. 5. Other costs, such as workshop, office area, commonly used materials, etc. In addition, one should also consider the local consumption level, and by combining these factors, one can determine the approximate cost they will need to spend.
Q&A about Ready mix concrete Batching Plants
Q: What are the specific advantages for AGICO to choose from?
A:
- AGICO concrete ready mix plant not only improves productivity through design but also adopts modular design to adapt to different layout requirements of customers flexibly
- It is specially designed for ready-mix concrete producers, contractors, precast component manufacturers, and special applications.
- We can provide multiple specifications and batch sizes of twin shaft mixers and concrete pan mixers
- Our equipment has the minimum aggregate loading height
- Specially designed equipment, sturdy structure, and equipped with storage box
- Design a large mixer platform to facilitate customer maintenance and repair
- Equipped with a mixer limit switch to increase equipment safety.
Q: How can I place an order?
A: Call our professional customer service representative to place an order. AGICO’s professionals will work with you to place orders, order suitable concrete mixing plants, or customize exclusive concrete mixing plants that meet your needs.
Q: Do you provide installation and debugging, as well as training and support?
A: AGICO provides professional installation and commissioning services to ensure the correct setup and operation of your concrete mixing plant. And provide technical personnel training and support to ensure that your team receives sufficient training on operating and maintaining the concrete mixing plant.
Q: Is warranty service provided?
A: We provide an industry-leading 1-year warranty for our products, ensuring that you are not affected by any material or process defects. AGICO is committed to quality and reliability, and your investment will be guaranteed. Learn more about our warranty coverage online or contact an AGICO representative for more details.
Why Choose AGICO
If you have any further questions or concerns, please contact AGICO immediately to learn more about our concrete batching plant sales and how we can help you find a suitable mixing plant for your business. AGICO is committed to providing innovative and reliable solutions to meet your needs.
- High quality and high standards: Our concrete mixing plant is designed and built to very high standards, and high-quality equipment can ensure a very high return on your investment. AGICO supplies a large number of high-quality concrete batching plants, with a standard machine batching accuracy of +-3 % and a pre-weighing machine batching accuracy of +-1 %.
- Trusted partner: AGICO is currently the fastest-growing concrete company with over 80 factories in more than 50 cities. Our extensive product range, combined with technical expertise, excellent product quality, and customer-friendly service, make us a trusted partner for every project. We are a trusted partner for over 500 projects, providing on-time delivery and transparency through technical support services.
- Experienced engineering team: Our experienced engineers are responsible for all aspects of factory design and construction, saving you time and trouble.
- Customized solutions: We specialize in finding suitable factories and equipment based on your operational needs, ensuring optimal size and functionality.