20+ Years Of Experience & Customized Solutions
Small Concrete Batch Plant
- Capacity: 25m ³/h ~ 90m ³/h
- Type: belt or hopper feeding
- Cost: $25,000-$130,000
- Warranty period: 12 months
- AG-YHZS25
- AG-YHZS35
- AG-YHZS50
- AG-YHZS75
- AG-YHZS90
- AG-HZS25
- AG-HZS35
- AG-HZS50
- AG-HZS75
Mini Batching Plant
Mini batching plants are compact and portable, occupying a small area. Unlike large concrete mixing plants, small mixing plants are designed specifically for small and medium-sized operations. AGICO has designed a high-yield small concrete batch plant that is not only small in size, light in weight, easy to install, convenient to transport, and easy to disassemble, but also has high production efficiency and compact structure, making it particularly suitable for customers with limited space who want to reduce costs.
Advantages of Small Concrete Batch Plant - AGICO
Components of Mini Batching Plant
AGICO’s small concrete batch plant has five systems: a mixing system, weighing system, conveying system, storage system, and control system.
| Mixing System | Concrete pan mixer | |
|---|---|---|
| Planetary concrete mixer | ||
| Single shaft mixer | ||
| Twin shaft mixer | ||
| Cone mixers | ||
| Tilting drum concrete mixer | ||
| Weighing System | Heavy duty mainframe | Heavy-duty mainframes can minimize the vibration generated during loading, belt operation, and mixing processes during normal operation. Less vibration can not only improve accuracy but also increase weighing speed, thereby helping to enhance overall capability. |
| Independent weighing hopper | In all AGICO concrete mixing plants, the weighing hoppers for cement, water, additives, and other materials are separated from the mixer frame and installed on separate chassis to minimize vibration. | |
| Design of multiple weighing sensors | The cement and water scales have two weighing sensors to optimize load distribution and maximize accuracy. The directional connector, on the other hand, allows for free movement and prevents the load cell and other connections from malfunctioning. | |
| Conveying System | Hopper Elevator | The hopper elevator option is typically used for small and medium-sized projects. It is cost-effective and occupies less space. |
| Belt conveyor | The belt conveyor feeding option is used for large-scale projects. It can handle larger aggregate sizes and ensure more continuous concrete flow. | |
| Double rope bucket lifting system | All AGICO hopper lifting systems use two independent ropes and flexible connections to the hopper. This application can extend the service life of ropes, reduce the risk of failure, and provide additional safety protection for workers. | |
| Safety system of skip hoist | All AGICO hopper lifting systems are equipped with a rope tension control mechanism. If the tension of the rope is insufficient or one of the ropes breaks, the switch will trigger an alarm. This mechanism can prevent the hopper from falling, making the overall operation safer. | |
Independent aggregate discharge door | Each compartment of the aggregate bin at the AGICO concrete mixing plant is equipped with two pneumatic-controlled discharge doors. This ensures that the aggregate is quickly loaded onto the weighing belt and accurately measured to achieve maximum accuracy. | |
| Storage System | Aggregate Bin | AGICO produces aggregate bins in both circular and square shapes. Square silos optimize space utilization, while the coverage of square structures is much simpler. Our aggregate bins capacity typically ranges from 10.00 tons to 50.00 tons. We can also provide larger aggregate bins, up to a maximum of 100.00 tons. |
| Cement Silo | AGICO customized cement silos. We can design enclosures with capacities ranging from 100 tons to 600 tons or even larger, accommodating up to 8 compartments. | |
| Control System | Computerized Fully Automatic Control System | The AGICO control system adopts a visual and intuitive system, with a reliable and easy-to-use touchscreen interface and PLC-based logic, which can avoid the defects of Windows-based systems. This system is an ideal choice for large and medium-sized concrete producers seeking reliable and precise control systems. |
| Relative Products | Wide main chassis | The maintenance platform inside the host box is currently one of the best maintenance platforms on the market. The control cabinet is installed on the chassis, which can quickly solve various faults of the operator. |
| Factory fully pre wired and tested | There is almost no need for any cable work on site, as all equipment is pre wired at the AGICO factory, thus minimizing on-site installation time to the greatest extent possible. All mechanical and electrical components have been tested to prevent any possible malfunctions, ensuring quality and reliability. | |
High-quality components | Our concrete mixing plant only provides high-quality components from globally renowned brands. Ensure the long-term reliable continuous operation of the machine and minimize the possibility of malfunctions. | |
Types of Mini Batching Plant
Small concrete batch plants can be divided into two types based on their flexibility and mobility: small stationary concrete batching plants and small mobile concrete mixing plants. Customers can choose the products they like based on their needs.
(1) Small stationary concrete batching plant
AGICO offers different models of small stationary concrete batching plants, including concrete mixing plants with different capacities such as 25 m³/h, 35 m³/h, and 50 m³/h. AGICO’s small stationary concrete batching plant has a simple structure, easy installation, and high production capacity, and can meet your various needs. The main models of AGICO’s small stationary concrete batching plants are HZS25, HZS35, HZS50, and HZS75, with production capacities of 25m3/h, 35m3/h, 50m3/h, and 75 m3/h. These models of small stationary concrete batching plants have different production capacities and characteristics, which can meet the needs of different scales and engineering projects.
AGICO uses JS series twin-shaft horizontal concrete mixers to ensure the even mixing of concrete. The mixer models include JS500, JS750, and JS1000. AGICO small concrete batch plants have a long service life and are easy to operate. Many customers choose us, especially in residential and construction projects around the world, where AGICO’s mini batching plants have become their first choice. If you have special needs, we can customize them for you. Welcome to inquire!
| Model | AG-HZS25 | AG-HZS35 | AG-HZS50 | AG-HZS75 |
|---|---|---|---|---|
| Price | $25,000 to $40,000 | $25,000 to $50,000 | $35,000 to $60,000 | $60,000 to $100,000 |
| capacity | 25m³/h | 35m³/h | 50m³/h | 75m³/h |
| Mixing system | Twin-shaft concrete mixer | Twin-shaft concrete mixer | Twin-shaft concrete mixer | Twin-shaft concrete mixer |
| Mixer | JS500 | JS750 | JS1000 | JS1500 |
| Aggregate feeder | Bucket (Skip hopper) | Bucket (Skip hopper) | Bucket (Skip hopper) | Bucket (Skip hopper) |
| Aggregate batching machine | PLD800 | PLD1200 | PLD1600 | PLD2400 |
(2) Small mobile concrete mixing plant
AGICO small mobile concrete batching plant is a portable concrete batch plant. Compared with small stationary concrete batching plants, AGICO small mobile concrete batch plants are more flexible and convenient to move. Therefore, AGICO’s small mobile concrete batching plants are particularly suitable for construction projects that require changing sites at any time and have shorter construction times. Many customers choose AGICO small mobile concrete mixing plants to complete their construction projects because of the high quality of our equipment, convenient installation and transportation, easy disassembly, and the ability to be dragged by tractors to different construction sites for different projects. Welcome customers to inquire and visit. If you have any special requirements, we can customize a small mobile batching plant that meets your needs.
| Model | AG-YHZS25 | AG-YHZS35 | AG-YHZS50 | AG-YHZS75 | AG-YHZS90 |
|---|---|---|---|---|---|
| Capacity | 25m3/h | 35m3/h | 50m3/h | 75m3/h | 90m3/h |
| Price | $25,000-$40,000 | $25,000-$40,000 | $25,000-$40,000 | $25,000-$40,000 | $25,000-$40,000 |
| Mixing system | Twin shaft concrete mixer | ||||
| Aggregate feeder | Belt conveyor | ||||
| After-sale service | Installations & commissioning, operator training, maintaining & spare parts supply, technical support | ||||
| Warranty | 1 year (12 months after test running) | ||||
| Concrete mixer | JS500 | JS750 | JS1000 | JS1500 | JS2000 |
| Discharging volume | 500L | 750L | 1000L | 1500L | 2000L |
| Mixing circle | 72s | ||||
| Max. mixing size | 80/60mm | ||||
| Aggregate Bins | 4x4m3 | 4x5m3 | 4x6m3 | 4x7m3 | 4x8m3 |
| Weighing system | Water, Cement, Additive | ||||
| Control System | SIEMENS PLC+PC | ||||
| Weighing precision | ±1% | ||||
| Air system | Air compressor | ||||
| Control system type | Computer auto-control module (PLC can be an optional item) | ||||
Characteristics of AGICO small concrete batch plant
1. Quick installation
AGICO has a superior design and the shortest transportation and installation time.
2. Automated digital system
A weighing system based on digital weighing sensors, with higher accuracy; small concrete batching plants are mandatory intermittent mixing plants with highly intelligent automation functions. It has a user-friendly interface and remote connection function, with simple operation.
3. Save cost
Installation is completed in a short period, transportation is convenient, and time costs are reduced; small concrete batch plants have much lower costs than large mixing plants, making them more economical and ideal construction equipment for small and medium-sized construction sites, bridges, highways, and other construction sites.
4. Customizable
Mini batching plants can be combined in various ways, and AGICO can customize solutions according to your needs.
5. Ring gear and rollers
Precision machining using heavy-duty double roller supported gear cutting operation.
6. Mixing and discharge of concrete
The mixer rotates forward to mix concrete, and the mixing drum rotates backward to discharge concrete.
7. Lubrication system
Built-in lubrication pump, used to lubricate the drum and other components of the machine.
8. Door operating system
Cylinder-operated door.
Workflow of Mini Batching Plant
First, use a loader to load the raw materials of concrete into the concrete batching machine.
Then the concrete batching machine accurately weighs the aggregate and transports it to the concrete mixer through a conveyor.
The cement in the cement silo is transported by a screw conveyor to the mixer.
Water and additives are also added to the mixer.
The mixer mixes the above raw materials evenly, and then the concrete mixture is made, and then the construction work on the construction site is carried out.
Suggestion On Purchasing Mini Batching Plants
1. When purchasing a mini concrete batching plant, it is necessary to visit the production workshop of the manufacturer and observe its production capacity.
2. When purchasing a mini concrete batching plant, it is necessary to go to a reputable and legitimate manufacturer.
3. When purchasing a small concrete batching plant, it is important to carefully inspect and test the quality of the equipment. Nowadays, equipment specifications have been standardized, and the most significant factor affecting concrete production is the quality of the mixing plant equipment.
4. When purchasing a small concrete batch plant, be sure to choose the appropriate equipment model according to your actual needs.
Cost-effectiveness of Small Concrete Batch Plants
AGICO’s small concrete batch plant occupies a small space and can be installed in a narrow space, thereby optimizing the utilization of the construction site. This can reduce land costs and improve project planning efficiency.
In addition to its compact size, small concrete batch plants can also bring numerous short-term and long-term economic benefits. For enterprises that want to minimize initial investment while maintaining quality and efficiency, the installation cost of small batching plants is lower, and these cost savings also extend to energy efficiency, as compared to large concrete batching plants, mini batching plants have lower power consumption. This means a reduction in electricity bills, resulting in long-term economic benefits.
In addition, small concrete batch plants have relatively small production capacity, so they can produce concrete in small batches, minimizing waste and optimizing resource utilization. This efficient material utilization helps reduce costs caused by excessive waste and ensures better resource management.
Budget Analysis of Small Concrete Batch Plants
The price of mini concrete batch plants is the most concerning issue for customers. The price of small concrete batch plants is cheaper than that of large concrete mixing plants. The total cost varies depending on the model, size, specifications, and configuration. The cost of investing in mini batching plants usually needs to pay attention to the following important factors:
- Total cost of a small concrete batch plant.
- Transportation costs.
- Fees for expert consultants.
- Labor costs, electricity costs, water costs, environmental safety costs, etc.
As influenced by the above factors, the budget cost of each small concrete batching plant is different, and there is no universal budget planning. It needs to be determined based on the customer’s own needs, the operating environment of the construction project, the required concrete quantity, product quality standards, etc. Before building the plant, please evaluate your production capacity, location, transportation, and project site. This preparation work will provide the necessary information for finding the most suitable concrete mixing plant.
If you are seeking highly reliable, low-cost, and high-quality small concrete batch plants, please contact AGICO for the best price on mini batching plants.
Application Of Mini Batching Plants
Mini batching plants have a compact structure, are easy to install, and occupy a small area, making them an ideal choice for small to medium-sized construction projects or space-constrained locations. Small mobile concrete batching plants can be moved and used for temporary installation, remote construction sites, and projects that require frequent relocation, making them ideal for residential buildings, landscaping, and renovation projects. Although small concrete batching plants have a small volume, they are highly efficient and versatile, making them essential facilities for projects with limited space or restricted access.
In addition, mini-batching plants can also be used for on-site construction operations such as highways, bridges, power plants, dams, etc. AGICO can also adjust the structure according to the special requirements of users, meet their special needs, and adjust it to a mini batching plant suitable for customers. Welcome customers to call and visit.
Mini concrete batching plants are typically suitable for the following scenarios:
water conservancy
electricity
highway
port
bridge
airport
large prefabrication plant
commercial concrete plant
Why Choose AGICO
AGICO’s small concrete batch plant has unparalleled performance, versatility, and convenience. The wide capacity range, compact design, and diverse types of mixers make AGICO’s mini batching plant the preferred choice for many construction projects. With AGICO’s unwavering commitment to customer satisfaction, you will have a unique mini batching plant.
- AGICO is one of the leading manufacturers and suppliers of professional concrete mixing plants in China.
- Since its establishment in 2004, it has over 20 years of production experience. With mature experience and advanced technology, we have upgraded our concrete plant multiple times.
- We have obtained CE and ISO certifications, ensuring the high quality and stable performance of our machines.
- The price of concrete mixing plants is reasonable. AGICO has its manufacturing plant. We can provide customers with low factory prices.
- Attentive service. We are committed to providing thoughtful services to global customers, including pre-sales, in-sales, and after-sales services.
What Should Customers Do After Receiving Our Equipment?
After the customer receives our small concrete batch plant, we will also provide additional installation instructions. Customers can install it as needed. If the customer requires us to arrange for engineers to assist with installation, we will help the customer complete the installation correctly and efficiently as soon as possible. Customers only need to provide appropriate personnel and machinery according to the requirements of our engineers.
We have the most comprehensive after-sales service. AGICO not only provides installation services for you but also offers training and debugging services. We will also conduct regular follow-up visits to listen to your feedback on the use of our equipment. If you encounter any problems during use, please feel free to consult us at any time. AGICO looks forward to hearing from you!
In short, if you want to get high-quality mini batching plants at an affordable price, welcome to choose our AGICO! We will reply to any questions you have as soon as possible!
Successful Cases on site
Ethiopian Railway Construction Project
Canada Bridge engineering
fuzhou highway Construction Site
Concrete Mixing Plant in north Africa
Anhui Construction Project on-site
British Columbia engineering in canada