AGICO: 20+ Years Of Experience & Customized Solutions
Fully Automatic Concrete Batching Plant
- Capacity: 25m ³/h ~ 120m ³/h
- Type: belt or hopper feeding
- Cost: $25,000-$200,000
- AG-HZS20
- AG-HZS25
- AG-HZS30
- AG-HZS45
- AG-HZS60
- AG-HZS90
- AG-HZS120
- AG-YHZS25
- AG-YHZS35
- AG-YHZS50
- AG-YHZS75
Fully Automatic Concrete Batching Plant
AGICO, as a professional company that produces concrete batching plant equipment, our equipment meets international standards. We provide fully automatic concrete batching plants for producing high-quality concrete or ready-mixed concrete. There are various types of concrete batch plants, including stationary concrete batching plants, mobile concrete batching plants, small concrete batch plants, portable concrete batch plants, dry mix concrete plants, wet mix concrete batch plants, etc. Welcome to consult us. There are many options for AGICO devices, and you can choose one.
We also supply semi automatic batching plants and manual batching plants. Our concrete batching plant will bring you high profits and benefits. If you choose AGICO, you will receive benefits.
- Price Budget of Automatic concrete Batching Plant
| Models | Price Range |
| AG-YHZS25~YHZS50 | $25,000-$60,000 |
| AG-YHZS75 | $70,000-$100,000 |
| AG-YHZS90 | $100,000-$130,000 |
| AG-HZS25 | $25,000 ~ $40,000 |
| AG-HZS35 | $25,000 ~ $50,000 |
| AG-HZS50 | $35,000 ~ $60,000 |
| AG-HZS75 | $60,000 ~ $100,000 |
The price is for reference only. Please get in touch with us for the latest quotation.
Advantages of Fully Automatic concrete Batching Plant
Characteristics of fully automatic concrete batching plant
- Fully automated factory
- High-capacity
- Easy to install
- High performance
- Hydraulic unloading system
- Low maintenance cost
- Thermal control room
- No foundation required
- Compact structure
- A sturdy and stable structure made of square and rectangular tubes, with longer durability and corrosion resistance
- Each motor is equipped with a cover to prevent dust and water damage
- All cylinders are equipped with quick exhaust valves to maintain the accuracy of the weighing system
Components of fully automatic concrete batching plant
The fully automatic concrete batch plant mainly includes a mixing system, weighing system, conveying system, storage system, and fully automatic control system.
| Mixing System | Concrete pan mixer | |
|---|---|---|
| Planetary concrete mixer | ||
| Single shaft mixer | ||
| Twin shaft mixer | ||
| Cone mixers | ||
| Tilting drum concrete mixer | ||
| Weighing System | Heavy duty mainframe | Heavy-duty mainframes can minimize vibration, improve loading and conveying efficiency, ensure the normal and efficient completion of the system’s work, and also improve the production efficiency and quality of concrete. |
| Independent weighing hopper | In the AGICO concrete batching plant, the weighing hopper for concrete materials and the mixer frame are installed separately on separate chassis to reduce vibration. | |
| Design of multiple weighing sensors | The cement and water scales have two weighing sensors to optimize load distribution and maximize accuracy. On the other hand, the directional connector allows for free movement and prevents the load cell and other connections from malfunctioning. | |
| Conveying System | Hopper elevator | The hopper elevator option is typically used for small and medium-sized projects. It is cost-effective and occupies less space. |
| Belt conveyor | The belt conveyor feeding option is used for large-scale projects. It can handle larger aggregate sizes and ensure more continuous concrete flow. | |
| Double rope bucket lifting system | All AGICO hopper lifting systems use two independent ropes and flexible connections to the hopper. This application can extend the service life of ropes, reduce the risk of failure, and provide additional safety protection for workers. | |
| Safety system of skip hoist | All AGICO hopper lifting systems are equipped with a rope tension control mechanism. If the tension of the rope is insufficient or one of the ropes breaks, the switch will trigger an alarm. This mechanism can prevent the hopper from falling, making the overall operation safer. | |
Independent aggregate discharge door | Each compartment of the aggregate bin at the AGICO concrete mixing plant is equipped with two pneumatic-controlled discharge doors. This ensures that the aggregate is quickly loaded onto the weighing belt and accurately measured to achieve maximum accuracy. | |
| Storage System | Aggregate bin | AGICO produces aggregate bins in both circular and square shapes. Square silos optimize space utilization, while the coverage of square structures is much simpler. Our aggregate bins capacity typically ranges from 10.00 tons to 50.00 tons. We can also provide larger aggregate bins, up to a maximum of 100.00 tons. |
| Cement Silo | AGICO customized cement silos. We can design enclosures with capacities ranging from 100 tons to 600 tons or even larger, accommodating up to 8 compartments. | |
| Control System | Computerized Fully Automatic Control System | The AGICO control system adopts a visual and intuitive system, with a reliable and easy-to-use touchscreen interface and PLC-based logic, which can avoid the defects of Windows-based systems. This system is an ideal choice for large and medium-sized concrete producers seeking reliable and precise control systems. |
| Relative products | Wide main chassis | The maintenance platform inside the host box is currently one of the best maintenance platforms on the market. The control cabinet is installed on the chassis, which can quickly solve various faults of the operator. |
| Factory fully pre-wired and tested | There is almost no need for any cable work on-site, as all equipment is pre-wired at the AGICO factory, thus minimizing on-site installation time to the greatest extent possible. All mechanical and electrical components have been tested to prevent any possible malfunctions, ensuring quality and reliability. | |
High-quality components | Our concrete mixing plant only provides high-quality components from globally renowned brands. Ensure the long-term reliable continuous operation of the machine and minimize the possibility of malfunctions. | |
Types of fully automatic concrete batching plant
AGICO fully automatic concrete batch plants come in various types, each designed to effectively meet different production needs.
We AGICO provide specific advantages for each type of fully automatic concrete batching plant based on different project requirements, providing reliable and efficient solutions for concrete production needs. Looking forward to your consultation.
Here are some of the main types:
(1) Stationary concrete batch plant
Stationary concrete batch plants, as the literal meaning suggests, are fixed on the foundation and have high stability.
In terms of composition, the main component of stationary concrete batching plants is the twin shaft mixer, which can achieve high efficiency and a high-capacity working cycle. In terms of advantages, stationary concrete mix plants have the advantages of strong production capacity, stable operation, anti-interference, modularity, and easy splicing. In terms of production scale, stationary concrete batch plants are mainly used for large-scale concrete production.
| Model | AG-HZS25 | AG-HZS60 | AG-HZS90 | AG-HZS120 |
|---|---|---|---|---|
| Theoretical Productivity | 25m³/h | 60m³/h | 90m³/h | 120m³/h |
| Mixer Model | JS500 | JS1000 | JS1500 | JS2000 |
| Mixer Discharging | 500L | 1000L | 1500L | 2000L |
| Maximum aggregate particle size | 80/60 mm | 80/60 mm | 80/60 mm | 80/60 mm |
| Aggregate Storage | 4.5m3 x 3 | 7m3 x 4 | 15m3 x 4 | 15m3 × 4 |
| Aggregate Weighing Capacity | 1500L ±2% | 1.5m3 × 4 ±2% | 1.33m3 × 4 ±2% | 1.5m3 × 4 ±2% |
| Powder Weighing Capacity | 400L ±1% | 600L ±1% | 1000L ±1% | 1000L ±1% |
| Water Weighing Capacity | 200L ±1% | 300L ±1% | 500L ±1% | 500L ±1% |
| Additive Weighing Capacity | 15L ±1% | 45L ±1% | 45L ±1% | 45L ±1% |
| Pneumatic System | Air Compressor W-1.6/10 | Air Compressor W-1.6/10 | Air Compressor V-2.0/10 | Air Compressor V-2.0/10 |
Screw Conveyor Capacity | Ф219 45t/h | Ф219 45t/h | Ф273 65t/h | Ф273 65t/h |
| Powder Silos | 50t Welded Type dust collector | 100t Welded Type dust collector | 100t Welded Type dust collector | 200t Welded Type dust collector |
| Electric Control System | Full Automatic And Manual | Full Automatic And Manual | Full Automatic And Manual | Full Automatic And Manual |
(2) Mobile concrete batching plant
The mobile concrete batch plant is designed to be movable and is particularly suitable for temporary construction projects or sites. Portable mixers are easy to install and disassemble, bringing convenience to transportation and improving production efficiency. Although the AGICO mobile batching plant is compact, we are equipped with automatic control devices that can produce high-quality concrete during the movement process.
| Model | AG-YHZS25 | AG-YHZS35 | AG-YHZS50 | AG-YHZS75 |
|---|---|---|---|---|
| Capacity | 25m3/h | 35m3/h | 50m3/h | 75m3/h |
| Mixing system | Twin-shaft concrete mixer | |||
| Aggregate feeder | Bucket (Skip hopper) | |||
| Discharging height | 1500-3800mm | 3800mm | 3800mm | |
| After-sale service | Erection & commissioning, operator training | |||
| Warranty | 12 months after erection | |||
| Concrete mixer | JS500 | JS750 | JS1000 | JS1500 |
| Discharging volume | 500L | 750L | 1000L | 1500L |
| Charging volume | 800L | 1200L | 1600L | 2400L |
| Mixing cycle | 72s | 72s | 72s | 72s |
| Max. mixing size | 80/60mm | 80/60mm | 80/60mm | 80/60mm |
| Aggregate batching machine | PLD800 | PLD1200 | PLD1600 | PLD2400 |
| Storage bins quantity | 2 or 3 or 4 sorts | 3 or 4 sorts | 3 or 4 sorts | 3 or 4 sorts |
| Aggregate scale hopper | 800L | 1200L | 1600L | 2400L |
| Feeding height of batching machine | 1850mm-2900mm | |||
(3) Compact concrete batch plant
Compact concrete batching plants have both the convenient mobility of mobile batching plants and the high productivity performance advantage of stationary batching plants. AGICO-designed concrete batch plants are mainly composed of pre-designed or pre-wired independent production equipment, ensuring automatic and precise concrete production.
| Model | AG-HZS 20 | AG-HZS 25 | AG-HZS 30 | AG-HZS 45 | AG-HZS 60 |
|---|---|---|---|---|---|
| Output capacity | 20 M³/ Hr. | 25 M³/Hr. | 30 M³/Hr. | 45 M³/Hr. | 60 M³/Hr. |
| Plant assembly | The whole assembly on a single chassis | ||||
| Mixer type | Turbo pan type mixer/ twin shaft mixer | ||||
| Main reduction gear | Imported Planetary gearbox | ||||
| Main mixer drive | 20 HP | 25 HP | 30 HP | 40 HP | 50 HP |
| Material storage system | 2 x 2 cross bin feeder | ||||
| Material storage capacity | 14 M³ | 14 M³ | 20 M³ | 25 M³ | 30 M³ |
| Material weighing system | Digital load cell-based weighing system | ||||
| Material feeding system | Through inclined belt conveyor | ||||
| Cement feeding system | Through inclined screw conveyor | ||||
| Water weighing system | Digital load cell based weighing of water in a separate tank | ||||
| Admixture dozing system | Digital load cell-based auto admixture dozing system | ||||
| Control panel | Fully automatic PLC-based control panel | ||||
| Control cabin | Provided | ||||
| Concrete discharge height | 4.2 meters from ground level | ||||
| Total connected power | 48 HP | 53 HP | 63 HP | 77 HP | 98 HP |
| Suggested DG set | 62 KVA | 62 KVA | 82 KVA | 100 KVA | 125 KVA |
| Model | AG-HZS100 | AG-HZS120 | AG-HZS140 | AG-HZS180 |
|---|---|---|---|---|
| Production capacity | 100-110 m³/h | 120-130 m³/h | 140 m³/h | 180 m³/h |
| Conveyor belt capacity | 3300 kg | 5000 kg | 8800 kg | 11000 kg |
| Mixer capacity | 2000/3000 L | 3000/4500 L | 4000/6000 L | 5000/7500 L |
| Cement weighing | 900 kg | 1750 kg | 2000 kg | 2500 kg |
| Additive weighing | 1×40 kg
| 1×40 kg | 2×50 kg | 2×50 kg |
| Control cabin | Included | |||
| Compressor | Included | |||
| Aggregate bunker | 4 x 20 m³
| 4 x 20 m³ | 4 x 30 m³ | 4 x35 m³ |
| Loading method | Conveyor belt type or Bucket type | Conveyor belt type or Bucket type | Conveyor belt type | Conveyor belt type |
| Mixer type | Twin shaft | |||
| Water weighing | 700 L | 1000 L | 1000 L | 1250 L
|
| Control systems | Siemens or ABB | |||
| Screw diameter | Ø 273 mm
| Ø 323 mm | ||
Workflow of fully automatic concrete batching plant
The fully automatic concrete mixing plant mainly includes a mixing system, weighing system, conveying system, storage system, and fully automatic control system.
Aggregates (crushed stones or sand) are loaded into storage bins by loaders and unloaded into weighing hoppers.
After weighing the aggregate, it is transported to the hopper through a conveyor belt, and then transported to the waiting hopper on the mixer truck by a belt conveyor.
At the same time, cement and fly ash are transported by screw conveyors to their respective weighing hoppers; Water and additives are transported to their respective weighing buckets through their respective pipelines.
After weighing all these materials, they are sent to the mixer by the control system.
After mixing, open the discharge door and unload the concrete into the tanker truck. There are three unloading methods: pneumatic, hydraulic, and manual. We generally use hydraulic unloading, which is safer.
Application of fully automatic concrete batching plant
If dear customers pursue the production of large quantities of concrete, they can choose automatic batching plants with high output; If customers pursue the production of small batches of concrete, they can choose automatic concrete batching plants with low output. The fully automatic concrete batch plant has a wide range of applications, and AGICO’s concrete mixing plant has been widely used in various fields such as building construction, water conservancy engineering, electricity, bridge construction, road maintenance, and airport construction. If you want to invest in a fully automatic concrete batching plant, AGICO is your best choice. Our products will bring you superior profits and substantial returns.
Fully automatic concrete batching plants are typically suitable for the following scenarios:
water conservancy
electricity
highway
port
bridge
airport
large prefabrication plant
commercial concrete plant
The differences between semi-automatic and fully automatic control systems - AGICO
In terms of the control system, the semi-automatic batching plant has a fully automatic control panel. The fully automatic concrete batching plant has a computer and a fully automatic control panel. The semi-automatic batching plant adopts a centralized control system, while the fully automatic concrete mixing plant adopts a fully automatic control system. In contrast, fully automatic batching plants are more intelligent, with automated designs that enable automatic batching, loading and unloading, and automatic stopping of operations. This can accelerate the mixing process of concrete, increase work efficiency, and reduce the probability of manual errors.
In terms of manpower consumption, semi-automatic control systems require more personnel to participate, and manual operations and participation are needed in various steps such as loading, unloading, switching, weighing, etc. Therefore, if the customer requires a small number of personnel for the mixing plant, they can choose a fully automatic concrete batching plant. Conversely, if you want more personnel to participate, you can choose a semi-automatic control system for a batching plant.
In terms of cost, semi-automatic control systems require more personnel costs, while fully automatic control systems are more intelligent and save labor costs. In terms of time cost, the fully automatic control system can achieve one key switch, reduce personnel intervention, and improve production efficiency; On the contrary, semi-automatic control systems require personnel to operate the work steps, and the work efficiency may be slightly lower than that of fully automatic control systems.
In addition, AGICO’s fully automatic concrete batching plant is equipped with advanced sensor technology, which can accurately measure materials, automatically calculate and correct moisture content, and have over tolerance alarm function. However, a semi-automatic control system has certain limitations in these aspects.
If you are interested in our semi-automatic or fully automatic concrete batching plants, please feel free to consult AGICO. We will provide you with a solution to find the most suitable automatic batching plant for you.
Price Budget of fully automatic concrete batching plant
In terms of cost estimation, even for the same type of concrete mixing plant, the price of fully automatic concrete batching plants will vary according to customer needs and requirements. Due to differences in customer demands, only one price range can be provided. Because prices are influenced by multiple factors. We need to summarize many factors to provide you with an accurate price list. For example, type, capacity, shipping, insurance, destination, payment method, container, technology, deadline, etc., all of which are related to price. The actual cost of a fully automatic mixing plant can only be calculated after obtaining the customer’s requirements and specifications.
Come and consult us for the latest quotation. We are dedicated to serving you and choosing a tailor-made fully automatic or semi-automatic concrete batching plant is our honor and pursuit.
AGICO - Leading Manufacturer of Concrete batching Plants
AGICO has always been committed to manufacturing better machines and innovating ingredient equipment. With decades of patented equipment, innovative technology, industry education, and world-class services, AGICO is committed to making fully automatic concrete batching plants more efficient, environmentally friendly, and technologically more advanced. We have over 20 years of experience and a professional service team. We can provide you with comprehensive factory installation, operation, and maintenance training, on-site equipment troubleshooting, and guidance on factory performance optimization. Welcome to call for consultation, we always welcome your visit.
Contact Us
If you have any further questions or concerns, please contact AGICO immediately to learn more about our concrete batch plant sales and how we can help you find a suitable batching plant for your business. AGICO is committed to providing innovative and reliable solutions to meet your needs.
Successful Cases on site
Thailand on-site Construction Project
Australia Bridge engineering
fuzhou highway Construction Site
Concrete Mixing Plant in north Africa
Anhui Construction Project on-site
USA engineering construction