1-3 tph simple dry mortar production line
This product is an ideal choice for small dry mortar processing plants.
Advantages
- Simple structure
- Small footprint
- Low investment
- Low maintenance cost
Suitable for
- Dry mortar
- Putty powder
- Plastering mortar
- Skimming putty
1-3 tph simple dry mortar plant
The dry mortar production line is a piece of equipment used for manufacturing dry mortar. It automates the entire process from raw material measurement and mixing to finished product packaging. Its main function is to produce various types of dry mortar for construction, such as bonding mortar, plastering mortar, and tile adhesive.
The AGICO 1-3 tph simple dry mortar production line has been exported to over 30 countries. It is reliable in performance, easy to operate, and can adjust production capacity according to demand. The investment is small, and the cost can be recovered quickly, creating profits.
Tell us your requirements, and we will provide you with the appropriate type!
Advantages of 1-3 tph simple dry mortar plant
Simple structure
Small floor area
Lower investment
Lower maintenance cost
Components of 1-3 tph simple dry mortar plant
Manual feeding hopper and raw material screw conveyor
LH-1 Horizontal Ribbon Blender
Spiral conveying system
Finished product storage bin and packaging system
F-JX-1 Valve Pocket Packaging Machine
Electrical control cabinet and air compressor
Workflow of 1-3 tph simple dry mortar plant
The working process of the AGICO 1–3 t/h simple dry mortar production line can be summarized as follows: raw material feeding → screw conveying → mixing → re-conveying → finished product storage → weighing and bagging.
First, the dried sand, cement, and other powders are weighed according to the formula and then fed into the low-position feeding hopper. The first closed spiral conveyor transports the raw materials into the horizontal screw belt mixer, where they are mixed evenly. Then, the second spiral conveyor conveys the mortar to the finished product storage. The packaging machine below the finished product storage bags the finished product according to the set weight, and then the bagging and stacking can be carried out. The control cabinet is responsible for starting and stopping the equipment, and the air compressor supplies air to the packaging equipment that requires pneumatic action.
If the raw sand is wet, it must be dried and the necessary screening completed outside this line. The simple mixed packaging line itself is not responsible for drying the wet sand.
Application of 1-3 tph simple dry mortar plant
The 1-3 tph simple dry mortar plant is suitable for the production of dry powder mortars, putty powders, plastering mortars, and sanding putties, etc., and has a very wide range of applications. The structure is simple and the equipment is easy to operate. Workers can easily get started, making it a preferred product for many small factories.
dry mixed mortar
putty powder
plastering mortar
apply putty
AGICO Service
Customized solutions
AGICO not only provides individual equipment, but also designs simple dry mortar production schemes of 1-3 tons per hour that are suitable for actual production needs, based on the types of mortar to be produced, raw material conditions, packaging specifications, factory space, and automation requirements as per the customer’s plan.
Inquiring about customer needs
Different dry mortar products have different requirements for uniformity of mixing, raw material transportation, and packaging methods. AGICO will reasonably configure screw conveyors, screw belt mixers, finished product storage areas, packaging machines, and auxiliary equipment according to the customer’s formula and product type, avoiding insufficient equipment configuration or unnecessary investment.
Inspection of equipment before delivery
Before the equipment is dispatched, we will inspect the main components, including motors, reducers, screw conveying systems, mixers, discharge devices, packaging equipment, and electrical control systems, to reduce potential problems that may arise during on-site installation and commissioning.
Installation and commissioning
AGICO provides equipment layout diagrams, installation instructions, and electrical connection guidance, and offers remote technical support or on-site services based on the project situation, assisting customers in completing equipment installation, trial operation, and adjustment of production parameters.
Training for operators
We can explain to customers the operation contents such as raw material feeding, equipment startup sequence, mixing time, finished product transportation, weighing and bagging, equipment cleaning, and daily maintenance, helping operators quickly familiarize themselves with the entire production line.
Accessories and after-sales support
After the equipment is put into use, AGICO can continue to provide fault diagnosis, maintenance guidance, and accessory identification support. When customers need to replace worn parts or adjust the equipment, they can consult our technical team.
Support for later upgrades
The basic production line adopts modular configuration. As production capacity and product types increase, additional raw material weighing devices, pulse dust collectors, storage bins, additive metering devices, or packaging equipment can be added as per actual needs to reduce the difficulty of later expansion.
Provide production line planning layout
After the customer provides the length, width, height, entrance dimensions, and power conditions of the factory, AGICO can assist in planning the equipment location, material conveying direction, operation space, and packaging area, allowing the production line to better adapt to the existing factory.
AGICO simple dry mortar manufacturing plant
Simple structure
Our company is located in Anyang City, Henan Province, China. It is a company with strong engineering capabilities. The company was established in 2004 and has completed 3,000,000 EPC projects. It has exported to 50+ countries and has over 60 acres of production area with a total construction area of over 50,000 square meters.
Small floor area
The company is a professional integrated solution provider that integrates R&D, production, sales, and services, as well as engineering solutions. Its products include custom steel silos, green environmental protection mortar mixing stations, concrete mixing plants, and intelligent packaging equipment. At the same time, the company is also a benchmark enterprise in the sand and gravel drying industry, leading the industry for 22 consecutive years.
FAQ of 1-3 tph simple dry mortar production line
1. How long is the service life of the dry mortar plant?
The service life is usually 10 years. The specific duration depends on the applicable materials, the usage environment, and the production capacity requirements. If you can maintain the equipment properly, the lifespan of the equipment can also be extended.
2. What are the maintenance requirements for the dry mortar plant?
1. Regularly clean the equipment.
2. Regularly inspect the electrical system and control system.
3. Check the vulnerable parts of the production line and replace them in time if necessary.
4. Keep the dust removal system clean to prevent blockage.
3. How should I choose a dry mortar production line that suits me?
Choosing a suitable dry-mixed mortar production line depends on production needs, production capacity, and the characteristics of raw materials, etc. We provide customized solutions based on the specific needs of our customers.
Customers visited our factory
Welcome all customers from different countries to our company! Our company has the most professional team to meet any project requirements of our clients and customize the most professional solutions. The following photo album is a group photo of the clients and our team. Our experience-sharing helps them quickly start their business and achieve rapid profitability. If you also need the most professional technical services, please visit us. Our company is very grateful for your support and trust!
dry mortar plant cases
Ethiopian Railway Construction Project
Canada Bridge engineering
Huazhong Construction Site
dry mortar Plant in South Africa
Anhui Construction Project on-site
British Columbia engineering in canada