HZS120 Concrete Batching Plant
Stable | Precise | High Output
HZS120 concrete batching plant supplier
The HZS120 concrete batching plant is a type of concrete production equipment that combines high production capacity, excellent mixing quality, a high degree of automation, and good environmental protection. It can meet the large-scale and continuous supply demands of concrete for medium—and large-sized projects and applies to various mix ratios such as dry-hard, plastic, and fluid concrete. It is a long-term investment option with stable returns and low risks.
Production Capacity
110~120 m ³/h
Type
belt or hopper conveyor
Concrete Mixer
JS2000
Batching Machine
PLD3200 Pneumatic Independent Weighing Batching Machine
Weighing System
Cement; Water; Additive
Control System
Full Automatic Centralized Control System
Warranty period
12 months
$80,000~$200,000
advantages of the hzs120 concrete batching plant
The designed output capacity is 120m³/h, meeting the large-scale continuous supply requirements of concrete for medium and large-sized projects.
Equipped with a JS2000 twin shaft mixer, it mixes evenly and efficiently, suitable for various mix ratios, including dry-hard, plastic, and fluid concrete.
Adopting a modular structure makes it convenient for transportation, installation, and maintenance, and shortens the construction period.
Equipped with an advanced PLC control system and dual control mode of computer, it supports various operation modes including manual, automatic, and semi-automatic, ensuring stable and reliable operation.
For cement, water, aggregates, admixtures, and other materials, an independent weighing system is adopted, which ensures high precision and low error, thereby guaranteeing the quality of concrete.
The entire batching plant adopts a closed structure design, equipped with a dust removal system, effectively controlling dust and noise, and meeting environmental protection standards.
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DESIGN
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THE INSTALLATION
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Parameter of HZS120 batching plant
| HZS120 | ||
|---|---|---|
| Theory Productivity(m3/h) | 120 | |
| Standard Discharging Height(m) | 4.2 | |
| Mix Cycle Time(s) | 60 | |
| Measurement(m) | 56*23*21 | |
| Total Power(KW) | 220 | |
| Mixer Model | SICOMA MAO 300/2000 or JS2000 | |
| Batching Machine Model | PLD3200 Pneumatic Independent Weighing | |
| Belt Width mm | 1000 | |
| Belt Machine Power kW | 37 | |
| Feeding Method | Belt | |
| Weighing Accuracy | Aggregate | ≤2 |
| Cement and Ash Coal | ≤1 | |
| Water | ≤1 | |
| Additive | ≤1 | |
| Screw Conveyor Model | LSY273 Italy Technology | |
| Silo | 4×100t Detachable Silo | |
| Control System | Centralized Control | |
| MOQ | 1 set | |
Parameters are for reference only, please consult us for details.
Components of HZS120 concrete batching plant
Mixing System
JS2000 concrete mixer:
The JS2000 twin-shaft concrete mixer is the core component of the HZS120 concrete mixing plant. It is responsible for quickly, efficiently, and uniformly mixing raw materials such as aggregates, cement, water, and admixtures. This concrete mixer adopts a double-rotor forced type structure and is equipped with a forced shear device. It has significant advantages such as short mixing time, high mixing uniformity, and fast discharge efficiency.
The JS2000 mixer is capable of accommodating various concrete mix ratios, covering both dry-hard and plastic as well as fluid concrete types. It ensures stable and high-quality concrete discharge under different construction requirements, and is widely applied in large-scale engineering projects such as industrial and civil buildings, water conservancy, highways, bridges, etc.
Batching System
Aggregate bin:The PLD3200 concrete batching machine is designed to automatically weigh and batch aggregates such as crushed stone and sand, ensuring precise control of concrete mix proportions. Typically configured with a 3-bin or 4-bin structure, each bin is equipped with an independent electronic weighing system. This allows simultaneous weighing of multiple aggregate types, significantly improving batching efficiency and production accuracy. The system ensures a stable supply of raw materials, contributing to consistent concrete quality for high-demand construction projects.
Storage System
Cement silo:The AGICO CEMENT HZS120 concrete batching plant is typically equipped with 2 to 4 cement silos, each with a capacity ranging from 50 tons to 100 tons. These silos are used for the storage of cement, fly ash, and other powder materials.
Each silo is fitted with a level indicator, a vibration device to prevent material buildup, a safety valve for overpressure protection, and a dislodging device to prevent material bridging or arching, ensuring smooth and continuous material flow during production.
Conveying System
⇒ Belt Conveyor: The belt conveyor system has the advantages of stable transmission, high conveying efficiency, and low energy consumption. It is also equipped with cleaning devices and tensioning devices to ensure the belt is clean and runs smoothly.
⇒ Powder material transportation: Cement is transported from the cement silo to the weighing hopper through a screw conveyor.
⇒ Liquid transportation: Water and admixtures are transported to the mixing machine through pipelines and pump systems.
Control System
The entire HZS120 concrete batching plant is managed by a PLC intelligent control system and has manual, semi-automatic, and fully automatic operation modes. The operation is carried out through Human-Machine Interface (HMI), which is intuitive and enables remote monitoring and printing of production reports.
- Dust removal system
To ensure that the HZS120 concrete batching plant complies with environmental protection requirements and reduces dust pollution during operation, an efficient dust removal system has been configured for the entire station. This system is mainly used to control the dust generated during the feeding, transportation and mixing of raw materials.
- Power distribution system
Provides stable power supply for the entire equipment.
- Main distribution cabinet: Centralized power supply control, protecting various electrical equipment.
- Variable frequency drive (optional): used to regulate motor speed, save energy and reduce consumption.
- Contactors and circuit breakers: protect equipment from overload or short circuit.
Workflow of HZS120 concrete batching Plant
Aggregate feeding and batching. Aggregate is loaded into different compartments of the PLD3200 batching machine. Various aggregates are automatically proportioned and metered. After weighing, the aggregates are conveyed to the aggregate holding bin above the mixing machine through the belt conveyor.
Powder material supply and weighing. The powder materials are stored in cement silos ranging from 50T to 100 T. They are conveyed to the powder material weighing hopper through a screw conveyor. After automatic weighing, they are transported to the concrete mixer.
Mixing process: Various materials are successively or simultaneously fed into the JS2000 twin-shaft forced type mixer. The mixer is started and forced mixing is carried out. Usually, the mixing period is about 60 seconds to ensure the uniformity and consistency of the mixture.
Finished: After mixing, the concrete is discharged through the hydraulic discharge gate into the waiting concrete mixer transport vehicles below, ensuring a timely supply of concrete to the construction site. The entire production process is monitored and controlled by a fully automatic PLC control system.
Why choose AGICO CEMENT?
Pre-sales service
- Understand your concrete batching plant requirements.
- Selection and customized design of concrete batching plant equipment.
- Parameter consultation and quotation.
- Visit and demonstration.
- Contract signing.
In-sales service
- Production and manufacturing.
- Quality control and inspection.
- Progress tracking and communication.
- Technical support and training.
- Installation preparation.
After-sales service
- Equipment delivery and installation.
- Equipment debugging and acceptance.
- Technical support and training.
- After-sales service and maintenance.
- Spare parts supply.
- Follow-up and feedback.
solutions for HZS120 concrete mixing Plant
The HZS120 concrete batching plant is widely applied in the following fields:
- Large-scale commercial concrete mixing plant (commercial concrete company)
- Urban infrastructure construction (bridges, expressways, high-speed railways)
- Hydroelectric and water conservancy projects (dam construction, river regulation)
- Industrial and Civil Construction Projects
- Port and Airport Construction
water conservancy
electricity
highway
port
bridge
airport
large prefabrication plant
commercial concrete plant
AGICO Successful Cases
Ethiopian Railway Construction Project
Canada Bridge engineering
Huazhong Concrete Construction Site
Concrete Mixing Plant in South Africa
Anhui Construction Project on-site
British Columbia engineering in canada
