HZS180 Concrete Batching Plant
Durable | Precise | PLC control
HZS180 concrete mixing plant supplier
The HZS180 concrete mixing plant is a large, stationary concrete production equipment, widely used in large-scale infrastructure projects such as highways, large bridges, hydropower stations, airports and high-rise buildings. Its production capacity can reach up to 180 cubic meters per hour, making it an ideal choice for commercial concrete mixing stations and large-scale engineering projects.
Production Capacity
160 ~ 180 m ³/h
Type
belt or hopper conveyor
Concrete Mixer
JS3000
Batching Machine
PLD4800 Pneumatic Independent Weighing Batching Machine
Weighing System
Cement; Water; Additive
Control System
Full Automatic Centralized Control System
Warranty period
12 months
COST: $50,000~$200,000
advantages of the HZS180 batching plant
The capacity is 180 m³/h, suitable for projects with high demand for concrete output. Equipped with the JS3000 forced twin shaft mixer, it features high mixing efficiency, excellent uniformity, and short mixing time.
The fully automatic control system can achieve automatic measurement, automatic feeding, automatic mixing, and automatic discharging. It has both manual and automatic control modes, ensuring the stable operation of the equipment.
The weighing system for aggregates, cement, water, and admixtures is rigorously verified. It employs high-precision sensors and intelligent control algorithms, resulting in minimal errors and strong stability.
Equipped with a fully enclosed structure and dust removal system, it reduces dust emissions and complies with environmental protection requirements. Water resources can be recycled, reducing energy consumption and operating costs.
Flexible layout, facilitating installation and maintenance. Modular design, short installation period, easy for transportation and relocation. The maintenance space for each component is ample, facilitating inspection and maintenance.
Full service for you
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Parameter of HZS180 batching plant
| HZS180 | ||
|---|---|---|
| Theory Productivity(m3/h) | 180 | |
| Standard Discharging Height(m) | 4.2 | |
| Mix Cycle Time(s) | 60 | |
| Measurement(m) | 53*25*21 | |
| Total Power(KW) | 275 | |
| Mixer Model | JS3000 | |
| Batching Machine Model | PLD4800 Pneumatic Independent Weighing | |
| Belt Width mm | 1000 | |
| Belt Machine Power kW | 45 | |
| Feeding Method | Belt | |
| Weighing Accuracy | Aggregate | ≤2 |
| Cement and Ash Coal | ≤1 | |
| Water | ≤1 | |
| Additive*2 | ≤1 | |
| Screw Conveyor Model | LSY325 Italy Technology | |
| Silo | 4×200t Detachable Silo | |
| Control System | Centralized Control | |
| MOQ | 1 set | |
Parameters are for reference only, please consult us for details.
Components of HZS180 concrete batching plant
Mixing System
JS3000 concrete mixer:
- Structural features: Twin shaft forced-type mixer, featuring high torque and strong mixing capacity.
- Advantages: Capable of efficiently mixing dry-hard, plastic, and fluid concrete, with uniform discharge and high mixing efficiency.
- Durability: The liners and blades are made of highly wear-resistant alloy materials, ensuring a long service life.
Batching System
- Structural feature: Multi-bin batching system (typically consisting of 3 to 4 bins).
- Advantages: By using either independent weighing or cumulative weighing methods, the accuracy is high and the response is fast, ensuring the precise mixture ratio of the concrete.
Storage System
- Capacity: 50 tons to 100 tons
- Each silo is fitted with a level indicator, a vibration device to prevent material buildup, a safety valve for overpressure protection, and a dislodging device to prevent material bridging or arching, ensuring smooth and continuous material flow during production.
Conveying System
- Aggregate transportation: Usually, belt conveyors are used, equipped with large-angle belt machines, ensuring stable and efficient transportation.
- Powder transportation: A screw conveyor is used, which has good sealing performance and prevents dust from leaking.
- Water and admixture transportation: Utilize stainless steel pipelines and variable-frequency control pumps to ensure precise and timely supply.
Control System
- Automated production control
- Real-time data monitoring and alarm system
- Data storage and report generation functions facilitate quality traceability and management.
Dust removal system
- Composition: Top dust collector of the main building, dust collector on the silo roof, sand and stone separator, etc.
- Advantages: Effectively control dust and wastewater emissions, ensuring the safety of operators and the environmental friendliness of the surrounding area.
- Power distribution system
Provides stable power supply for the entire equipment.
- Main distribution cabinet: Centralized power supply control, protecting various electrical equipment.
- Variable frequency drive (optional): used to regulate motor speed, save energy and reduce consumption.
- Contactors and circuit breakers: protect equipment from overload or short circuit.
Workflow of HZS180 concrete batching Plant
Aggregate feeding and batching. Aggregate is loaded into different compartments of the PLD4800 batching machine. Various aggregates are automatically proportioned and metered. After weighing, the aggregates are conveyed to the aggregate holding bin above the mixing machine through the belt conveyor.
Powder material supply and weighing. The powder materials are stored in cement silos ranging from 50T to 100 T. They are conveyed to the powder material weighing hopper through a screw conveyor. After automatic weighing, they are transported to the concrete mixer.
Mixing process: Various materials are successively or simultaneously fed into the JS3000 twin-shaft mixer. The mixer is started, and forced mixing is carried out. Usually, the mixing period is about 60 seconds to ensure the uniformity and consistency of the mixture.
Finished: After mixing, the concrete is discharged through the hydraulic discharge gate into the waiting concrete mixer transport vehicles below, ensuring a timely supply of concrete to the construction site. The entire production process is monitored and controlled by a fully automatic PLC control system.
solutions for HZS180 concrete mixing Plant
Resolution of customer issues
The customer said:
- The quality of high-strength concrete mixing is difficult to guarantee.
- Short construction period and high production capacity requirements.
- Strict environmental protection supervision.
- The operation is complex and requires professional workers.
AGICO Solutions:
- JS3000 forced mixing system ensures uniform mixing.
- High-speed measurement + automatic control, ensuring continuous high production capacity.
- Fully enclosed structure + multi-point dust removal system, meeting environmental protection standards.
- Intelligent human-computer interaction interface, easy to operate, with remote diagnosis support.
Customized solution support
Modular design
The layout can be customized according to the client's site.
Multilingual system interface
Provides customers with operational convenience.
Remote control and maintenance
It can be integrated with the IoT platform to enable remote monitoring and maintenance alerts.
Recommended supporting equipment
- Cement silo (100T/200T) + Gasification unit
- Sand and gravel separation and recycling system
- Cold water system (for hot regions)
- Concrete transportation and mixing vehicles, pump trucks, and other related equipment.
Application scope
- Large-scale municipal projects, a commodity concrete production base;
- Highway construction, railway construction, bridge construction;
- Hydroelectric and water conservancy projects, port and wharf projects;
- Industrial park construction, high-rise building projects.
water conservancy
electricity
highway
port
bridge
airport
large prefabrication plant
commercial concrete plant
AGICO Successful Cases
Huazhong Large-scale reservoir dam project on-site
Mountainous Area Expressway Tunnel Cluster Project in South Africa
Anhui Concrete production base on-site, Industrial park construction
British Columbia High-speed Railway Hub Station Project in canada
