In the construction industry, construction quality largely depends on the equipment used. When it comes to the production of concrete, the importance of concrete batch plant equipment cannot be ignored. Whether it is large-scale infrastructure projects or daily commercial concrete production, having suitable equipment is the key to improving efficiency and quality.
Suppose you are considering investing in a concrete mixing plant or looking to improve the performance of an existing system. In this case, this article will introduce you to the top five concrete batch plant equipment to help you make informed decisions.
1. Aggregate batching system
The main function of the aggregate batching system is to store, weigh, and transport coarse and fine aggregates (such as crushed stone, sand, etc.) into the mixing system. This is the first step in the entire mixing process and a key link in ensuring accurate mix proportions.
Price: $5,000 ~ $80,000
Core Features:
- Multiple hoppers that can store different types of aggregates separately
- Equipped with high-precision weighing sensors
- Using pneumatic door opening or a belt conveyor for discharge
Cost Influencing Factors:
- Quantity and capacity of hoppers (ranging from 6-20 cubic meters per bin)
- Weighing system: single weighing or independent weighing of multiple warehouses
- Discharge method: pneumatic door or belt conveyor
- Whether to install sensors, dust removal devices, antifreeze devices, etc
- Automation level: whether it is integrated with the control system and supports remote operation
Importance: An efficient aggregate batching system can ensure that each batch of concrete is mixed in standard proportions, thereby ensuring concrete strength and construction performance. Modern systems typically integrate automation functions to minimize human error and improve production accuracy.
Parameter
The following are the parameters of the AGICO aggregate batcher. If special customization is required, please contact us.
| Model | Weighing hopper volume | Storage hopper volume(m3) | Production capacity (m3/h) | Batching accuracy(%) | Max. weighing (kg) | Batching aggregate category |
|---|---|---|---|---|---|---|
| AG800 | 0.8 | 2×2 | 48 | ±2 | 1500 | 2 |
| AG1200-3 | 1.2 | 4×2.2 | 60 | ±2 | 2000 | 4 |
| AG1600-2 | 1.6 | 4×3.7 | 80 | ±2 | 3000 | 4 |
| AG2400 | 2.4 | 3×12 | 120 | ±2 | 4000 | 3 |
| AG3200 | 3.2 | 3×20 | 160 | ±2 | 5000 | 3 |
| AG3200-4 | 3.2 | 4×20 | 160 | ±2 | 5000 | 4 |
| AG4800 | 4.8 | 4×25 | 280 | ±2 | 8000 | 4 |
2. Cement and batching plant silos
The cement silo is used to store powdered materials such as cement, fly ash, and mineral powder, and is an indispensable storage equipment in the concrete batching plant. It is usually a vertical steel structure and is equipped with conveying and discharging systems.
Price: $2000~$20000
Core Features:
- Equipped with dust collectors to reduce environmental pollution
- Safety valve controls internal pressure
- Accurate feeding of the screw conveyor
Importance: Once cement becomes damp, it is prone to clumping, which affects its use. High quality cement silos have good sealing and ventilation systems, which can keep the powder dry and clean, reduce waste, and improve the quality of concrete.
Parameter
The following are the parameters of AGICO cement silo. If you need special customization, please contact us.
| Model | Diameter(mm) | Number of layers | Thickness | Leg distance(mm) | Theoretical capacity(M3) |
|---|---|---|---|---|---|
| AG-50 | 3200 | 3 | 3-5 mm | 2108 | 40.77 |
| AG-100 | 3200 | 6 | 3-4-5 mm | 2108 | 78.46 |
| AG-150 | 3800 | 6 | 3-4-5 mm | 2547 | 113.08 |
| AG-200 | 4500 | 6 | 3-4-5-6 mm | 3001 | 160.00 |
| AG-300 | 5000 | 7 | 4-5-6 mm | 3208 | 220.00 |
| AG-400 | 5700 | 7 | 4-5-6-8 mm | 2670 | 300.77 |
| AG-500 | 6800 | 7 | 5-6-8 mm | 3191 | 392.30 |
| AG-800 | 8000 | 7 | 5-6-8-10 mm | 3793 | 617.70 |
| AG-1000 | 8000 | 9 | 5-6-8-10 mm | 3793 | 771.54 |
| AG-1500 | 10000 | 8 | 5-6-8-10-12 mm | 2987 | 1127.00 |
| AG-2000 | 10000 | 12 | 5-6-8-10-12 mm | 2987 | 1607.00 |
3. Conveyor system
The equipment of the conveying system includes screw conveyors, belt conveyors, hopper conveyors, etc., to ensure the efficient and orderly delivery of various raw materials and mixtures.
(1) Belt Conveyor
Function: Mainly used to transport aggregates from the batching machine to the mixing machine or the lifting bucket.
Structural composition: drive device, drum, idler, belt, electronic control system;
Applicable production line: medium and large concrete mixing plants (>60 m ³/h);
Advantages: High conveying efficiency, low noise, and strong continuity.
Function: Used to lift aggregates from the ground to the concrete mixer.
Applicable scenarios: Small and medium-sized concrete batch plants (<60 m ³/h);
Advantages: Small footprint and compact structure;
Disadvantage: The conveying speed is slightly lower than that of the belt conveyor.
Function: Transport cement, fly ash and other powder materials from the cement silo to the measuring system or mixer;
Standard dimensions: diameter 219mm, diameter 273mm, diameter 325mm, etc.
Length range: commonly 3 m~12 m;
Advantages: Good sealing performance, suitable for powder conveying.
Disadvantage: Not suitable for materials with large particles or high humidity.
4. Batching plant concrete mixer (twin shaft mixer or planetary mixer)
The “heart” of the concrete mixing plant is the concrete mixer, where all raw materials are ultimately mixed. Common types include twin shaft mixers and planetary mixers, which are suitable for different types of engineering needs.
Price: $6000~$80000
Core Features:
- High-speed mixing blade
- Wear-resistant lining plate design, extending service life
- Powerful and variable speed operation
Importance: Uniform mixing is the foundation for ensuring the consistency of concrete strength and performance. The twin horizontal shaft mixer is suitable for large volume, high-strength concrete; The planetary mixer is more suitable for precast components and colored concrete, with finer mixing.
Parameter
The following are the parameters of the AGICO twin shaft mixer. Please contact us for more details.
| Charging Volume (L) | 800 | 1200 | 1500 | 1750 | 2250 | 3000 | 4500 | 5300 | 6000 |
|---|---|---|---|---|---|---|---|---|---|
| Discharging Volume (L) | 500 | 750 | 1000 | 1250 | 1500 | 2000 | 3000 | 3500 | 4000 |
| Max. Aggregate Size (mm) | 40/50 | 40/60 | 80/100 | 80/100 | 80/100 | 80/100 | 80/120 | 80/120 | 80/150 |
| Weight (t) | 4 | 5.5 | 5.2 | 5.5 | 5.8 | 7.5 | 9.2 | 9.6 | 12.2 |
| Mixing Power (kw) | 18.5 | 30 | 18.5 | 22×2 | 30×2 | 37×2 | 55×2 | 55×2 | 75×2 |
| Dimension (mm) | 3050 × 2530 × 2680 | 3110 × 2620 × 2580 | 2810 × 3200 × 1920 | 3020 × 2000 × 1920 | 3230 × 2000 × 1920 | 3460 × 2320 × 2140 | 3880 × 2600 × 2200 | 4100 × 2600 × 2200 | 4670 × 2600 × 2200 |
| Mixing Time (s) | ≤72 | ≤72 | ≤30 | ≤30 | ≤30 | ≤30 | ≤30 | ≤30 | ≤30 |
5. Control system (automation control system, and data management)
Modern concrete batching plants have already achieved automated operation. The control system is the “brain” of the entire device, usually based on PLC control technology and human-machine interface (HMI) to achieve operational automation.
Core Features:
- Real-time monitoring of equipment operation status
- Touch screen operation, supporting batch data recording
- Remote diagnosis and networked management
Importance: Advanced control systems can fully automate the batching, mixing, and discharging processes, significantly reducing labor costs, improving operational efficiency, and providing detailed data support for quality traceability and management.
An efficient concrete mixing plant is not just a single machine, but a system that operates in collaboration with multiple core equipment. These five key equipment – aggregate batching system, cement storage bin, conveying system, mixing system, and automation control system – are indispensable components in any concrete batch plant. As long as these devices are properly selected and run well, they can bring higher production efficiency, more stable concrete quality, lower raw material waste, and faster investment returns.
Choose appropriate equipment
Different projects require different equipment configurations. For example:
- Small or temporary projects can choose a compact and mobile concrete batch plant
- Large municipal or infrastructure projects require more high-capacity silos, dual host systems, and fully automatic control consoles
Therefore, before purchasing equipment, it is important to evaluate your project requirements, site conditions, and potential for future expansion. If you are considering upgrading your concrete batch plant equipment or configuring a complete system for a new project, please feel free to contact us. We can provide you with customized solutions and professional advice.