Do you know how many components are in the ready-mix concrete batching plants? Maybe you have learned about it, accurately, there are five components in the ready mix concrete plants. They are mixing system, conveying system, storage system, weighing system, and control system.
As a leading ready-mix concrete plant machinery manufacturer, AGICO has twelve types of concrete batching plants. We have many models in the ready-mix concrete plants, such as stationary ready-mix concrete batch plants, mobile ready-mix concrete plants, and mini ready-mix concrete plants. Our ready-mix concrete plant machinery has affordable prices with high quality, high efficiency, and high capacity. If you want to meet the needs of your construction project of a ready-mix concrete plant, please have a read below and find the components of a ready-mix concrete plant you need to prepare in advance. AGICO ready mix concrete equipment has a good sale and an outstanding reputation all over the world.
1. Mixing System
In the mixing system, Mainly through the mixer mixes the concrete that accurately measures the weight, which is the most important component of a ready mix concrete plant. AGICO, as a professional manufacturer of ready-mix concrete plant machinery, has concrete pan mixers, planetary concrete mixers, single shaft mixers, twin shaft mixers, cone mixers, and tilting drum concrete mixers. No matter how much volume you want, we can provide you with high-quality mixers to maximize the benefits of your project.
Parameter of Twin shaft mixer
| Charging Volume (L) | 800 | 1200 | 1500 | 1750 | 2250 | 3000 | 4500 | 5300 | 6000 |
|---|---|---|---|---|---|---|---|---|---|
| Discharging Volume (L) | 500 | 750 | 1000 | 1250 | 1500 | 2000 | 3000 | 3500 | 4000 |
| Max. Aggregate Size (mm) | 40/50 | 40/60 | 80/100 | 80/100 | 80/100 | 80/100 | 80/120 | 80/120 | 80/150 |
| Weight (t) | 4 | 5.5 | 5.2 | 5.5 | 5.8 | 7.5 | 9.2 | 9.6 | 12.2 |
| Mixing Power (kw) | 18.5 | 30 | 18.5 | 22×2 | 30×2 | 37×2 | 55×2 | 55×2 | 75×2 |
| Dimension (mm) | 3050 × 2530 × 2680 | 3110 × 2620 × 2580 | 2810 × 3200 × 1920 | 3020 × 2000 × 1920 | 3230 × 2000 × 1920 | 3460 × 2320 × 2140 | 3880 × 2600 × 2200 | 4100 × 2600 × 2200 | 4670 × 2600 × 2200 |
| Mixing Time (s) | ≤72 | ≤72 | ≤30 | ≤30 | ≤30 | ≤30 | ≤30 | ≤30 | ≤30 |
Parameter only for reference, please contact us for a new quote.
2. Storage system
The storage system is a device for storing materials, including cement silos and aggregate bins, and AGICO storage equipment has a variety of capacities to choose from. Our aggregate bins’ capacity typically ranges from 10.00 tons to 50.00 tons. We can also provide larger aggregate bins, up to a maximum of 100.00 tons. AGICO customized cement silos. We can design enclosures with capacities ranging from 100 tons to 600 tons or even larger, accommodating up to 8 compartments.
Parameters of cement silos
| Model | Diameter(mm) | Number of layers | Thickness | Leg distance(mm) | Theoretical capacity(M3) |
|---|---|---|---|---|---|
| FMCS-50 | 3200 | 3 | 3-5 mm | 2108 | 40.77 |
| FMCS-100 | 3200 | 6 | 3-4-5 mm | 2108 | 78.46 |
| FMCS-150 | 3800 | 6 | 3-4-5 mm | 2547 | 113.08 |
| FMCS-200 | 4500 | 6 | 3-4-5-6 mm | 3001 | 160.00 |
| FMCS-300 | 5000 | 7 | 4-5-6 mm | 3208 | 220.00 |
| FMCS-400 | 5700 | 7 | 4-5-6-8 mm | 2670 | 300.77 |
| FMCS-500 | 6800 | 7 | 5-6-8 mm | 3191 | 392.30 |
| FMCS-800 | 8000 | 7 | 5-6-8-10 mm | 3793 | 617.70 |
| FMCS-1000 | 8000 | 9 | 5-6-8-10 mm | 3793 | 771.54 |
| FMCS-1500 | 10000 | 8 | 5-6-8-10-12 mm | 2987 | 1127.00 |
| FMCS-2000 | 10000 | 12 | 5-6-8-10-12 mm | 2987 | 1607.00 |
Parameter only for reference, please contact us for a new quote.
3. Conveying system
It is mainly for conveying aggregates, mainly divided into belt conveyors and hopper conveyors; at the same time, there is a screw conveyor to carry out the conveying of aggregates. The conveying system has a great impact on improving the production efficiency of concrete.
4. Weighing system
The weighing system is the most critical step in the components of a ready-mix concrete plant. It has a great impact on the quality of concrete by weighing the aggregate accurately. Therefore, it is very important to have a high-quality weighing system. The weighing system mainly includes the main engine, the weighing hopper or the weighing belt, and the weighing sensor.
In the AGICO rmc plant, the concrete material weighing hopper or weighing belt and mixing rack are mounted on separate chassis to reduce vibration. AGICO heavy-duty machines can minimize vibration, improve loading and conveying efficiency, ensure the normal and efficient completion of the system work, and also improve the production efficiency and quality of concrete. Cement and water scales have two load sensors to optimize load distribution and maximize accuracy. Directional connectors, on the other hand, allow free movement and prevent failure of load sensors and other connections.
5. Control system
The control system is used to control the entire workflow of the concrete ready mix plants. The fully automatic control system can improve production efficiency, reduce the error of manual operation, and bring better benefits. The AGICO control system adopts a visual and intuitive system, with a reliable and easy-to-use touchscreen interface and PLC-based logic, which can avoid the defects of Windows-based systems.